With respect to the high refractive index necessary for creating white pigments, there is a limited number of options. The most common of these is to use rutile titanium dioxide pigments, followed by anatase titanium dioxides and zinc sulfide-based pigments. The least effective option is air bubbles, also known as voids. All four of these materials work independently and can be used separately or in conjunction with one another.
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Extenders enhance the efficiency of white pigments, but alone they are merely transparent or in some cases a bit milky. In BOPP or BOPET films, extenders create tiny, uniformly shaped air bubbles when the materials are stretched. These air pockets then perform the same role that white pigments would.
White is not always the same
Almost any commercial product or article that we can think of these days is available in the color white. However, when you look at different types of white cars or even white shirts, for example, it becomes very clear that the color is not always the same. In fact, there are many different shades of white. Why is this so?
In order to create pigments with the brightest blue-white tones, it is essential for them to reflect as much light as possible in the visible part of the solar spectrum. By controlling particle sizes and distribution of white pigments with the utmost precision, Venator creates products which have very high opacity and different color shades. However, shades of white will also depend on processing, any coatings applied to the pigment and on the production route itself (i.e. chloride or sulfate).
Venator supplies rutile titanium dioxide pigments with highest refractive index, and as well anatase pigments and zinc sulfide-based pigments.
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So-called spacers can be used to improve the performance of titanium dioxide pigments by preventing crowding and keeping white pigment particles at appropriate distance.
Using a blanc fixe (i.e. synthetic barium sulfate) such as Venators Blanc fixe Micro PLUS is well-suited to this sort of task. With a particle size that corresponds to the wavelength of visible light, blanc fixe creates enough space for at least one complete light wave to pass between two titanium dioxide particles. At the same time, its small particle size ensures the maximum possible number of individual particles in order to optimize this geometrical effect.
Titanium dioxide and zinc sulfide-based pigments
Titanium dioxide and zinc sulfide-based pigments both have a high refractive index and show no absorption in the visible spectrum, making them comparable in terms of optics. However, the slightly higher refractive index of titanium dioxide makes it possible to achieve a higher degree of opacity at similar concentration levels. In addition, the products behave very differently outside the spectrum of visible light and zinc sulfide is much softer and less abrasive than rutile titanium dioxide. Anatase pigments are also softer than rutile titanium dioxide but do not offer the same depth and brightness. They are purer in comparison, however, with generally fewer trace elements built in.
Kerry Pianoforte
The role of titanium dioxide (TiO2) and other white pigment technologies is essential in achieving exterior performance and improving a coating's opacity. As the market for long-lasting products continues to grow, so does the importance of selecting the right grade of TiO2.
"TiO2 plays a complex role in paint durability," said Carlos Verdejo, global offerings manager, coatings, DuPont Titanium Technologies. "TiO2 itself is extremely durable, but the organic resin of the paint is not. One of the greatest threats to organic resin is UV light, which has enough energy to break chemical bonds in the resin polymer."
According to Verdejo, the primary role of TiO2 in most paints is beneficial, absorbing virtually all of the UV light that it encounters and protecting the underlying resin in the process. However, he pointed out that TiO2 is a photocatalyst, and some of the UV light energy is transformed into reactive chemical energy in the form of chemical radicals. "The best pigment is one that maximizes binder protections and minimizes photocatalytic activity," he added. "This is done by improving pigment dispersion in the final paint film and decreasing photocatalytic activity."
Kelly Green, vice president of market management, Tronox Inc., said durable grades of TiO2 assist in maintaining the integrity of exterior coatings and plastics by ensuring that the the TiO2 does not directly contribute to the degradation of the film and by shielding the interior portions of coatings or plastic from penetrating UV light.
"Coatings or plastic formulated with durable grades of TiO2 will have reduced levels of chalking and will have a better resistance to fading and gloss loss," said Green. "Today's durable grades of TiO2 provide outstanding combinations of durability and optical properties that enhance the paint formulator's tool kit by providing more choices and options to achieve their goals for their exterior paints."
Consumers and contractors have high expectations for their paint in terms of performance, coverage and appearance. TiO2 manufacturers work hard to meet these needs by developing new grades of TiO2.
"New grades are continually being designed to provide greater value to the coatings manufacturer and the coatings consumer," said Verdejo. "We are constantly gathering 'voice of the customer' data so that we can react quickly to market needs."
As a result of this customer feedback, DuPont recently made some enhancements to some of its older TiO2 grades. "Customers like the end-use performance of the original grade, but wanted it to be easier to disperse," said Verdejo. "The result is a grade that retains its original paint performance but allows the coatings producer to cut back on the amount of time and energy required to make the paint."
DuPont Titanium Technologies has recently launched two new products into the coatings market. TD- is designed as a multi-purpose grade with excellent dispersibility and durability. R902+ is an improved version of its R-902. The new product features increased dispersibility while retaining all other performance attributes.
According to Green, TiO2 provides the opacity or hiding power in nearly all paints. "Today's generation of TiO2 pigments do this with even better performance than ever before," he added. "Pigment manufacturers have developed products that provide greater opacity at lower loading levels giving even better performance, with less TiO2 than was previously required. This means that manufacturers have more flexibility in their formulations, which allows them to develop even more new effects in their coatings."
Tronox introduced a new dry hide grade in that now is commercially available. "We are working one-on-one with customers to formulate their products to use the new grade for architectural paints and anticipate increasing sales throughout this year," said Green. "We have new and improved products in the pipeline for nearly every major application and these grades are in various stages of development, from concept to laboratory development and preliminary plant trials."
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