What Are The Benefits of Fully Automatic Tissue Making Production Line for Tissue Paper Business
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Tissue paper is a product that people use every day for various purposes, such as facial tissue, toilet paper, paper napkin, hand towel, and wet wipe. The demand for tissue paper is increasing with the growth of the population and urbanization, making it a profitable business for paper mills and other industries. However, to produce high-quality tissue paper efficiently and competitively, it is essential to use advanced and reliable machinery that can meet the customer&#;s requirements and expectations.
A fully automatic tissue paper production line is a comprehensive solution that integrates different machines and processes to produce tissue paper from tissue semi material to finished tissue product. It typically consists of a tissue paper making machine, a tissue paper cutting machine, a tissue paper packing machine, and other auxiliary equipment. Compared to a manual or semi-automatic one, a fully automatic tissue paper production line has many advantages, such as:
High production capacity:
A fully automatic tissue paper production line can process large volumes of tissue mother rolls and produce various types of tissue products at high speed, ranging from 250m/min to 700m/min, depending on the model and configuration. It can also produce different sizes and shapes of tissue paper, such as V fold, N fold, M fold, interfold, etc. A fully automatic tissue paper production line can produce up to 35,000 rolls of toilet paper or 23,000 packs of facial tissue in 8 hours, without any interruption or downtime.
Low power consumption:
A fully automatic tissue paper production line uses advanced technology and energy-saving devices to reduce the power consumption and operating cost. It also adopts servo drives, frequency converters, PLC controllers, and touch screens to control the machine&#;s movement and parameters, ensuring the optimal performance and efficiency. A fully automatic tissue paper production line can save up to 30% of electricity compared to a manual or semi-automatic one.
High product quality:
A fully automatic tissue paper production line can ensure the product quality by using high-precision components and sensors, such as embossing rollers, cutting blades, tension controllers, etc. It can also adjust the product specifications and parameters according to the customer&#;s needs and preferences, such as the paper grammage, the embossing pattern, the printing color, the packing style, etc. A fully automatic tissue paper production line can produce soft, absorbent, and durable tissue paper that meets the international standards and customer satisfaction.
Easy operation and maintenance:
A fully automatic tissue paper production line is easy to operate and maintain, as it has a user-friendly interface and a self-diagnostic system. It can automatically feed the jumbo reels tissue paper, cut the paper, pack the product, and count the output, without requiring much labor or supervision. It can also automatically stop and alarm when there is a paper breakage, a paper jam, or a malfunction, to avoid waste and damage. A fully automatic tissue paper production line only needs regular inspection and cleaning to keep it in good condition and prolong its service life.
Therefore, a fully automatic tissue paper production line is a wise investment for tissue paper manufacturers who want to improve their production efficiency, product quality, and market competitiveness. It is also a beneficial choice for tissue paper converters who want to upgrade their old tissue making machines and expand their business scope. A fully automatic tissue paper production line can bring more profits and opportunities for the tissue paper industry.
Successful cases of the automatic tissue paper production line are:
Fine Hygienic Holding, one of the world&#;s leading manufacturers of high-quality hygiene products, set a new world record in tissue production in their Al Nakheel mill in Abu Dhabi, UAE. They achieved a speed of 2,600 m/min on a Voith XcelLine tissue machine, which is integrated with a MasterJet Pro T headbox, a NipcoFlex T shoe press, an EvoDry Y steel Yankee cylinder, and a MasterReel winder1.
IT Tech Packaging, a leading manufacturer and distributor of diversified paper products in North China, launched a new tissue paper production line (the &#;PM9 Production Line&#;) in November , after the success of its trial production and the receipt of its disposed wastewater discharge permits and construction completion acceptance from Chinese environmental authorities. The new production line has a designed annual production capacity of 50,000 tonnes and can produce premium tissue paper products under the Company&#;s Baosuo brand2.
Sofidel, one of the world&#;s leading manufacturing groups in the production of toilet paper and household paper, inaugurated its largest, most modern and sustainable plant in Circleville, Ohio (USA) in October . The plant is integrated and includes both the paper mill phase (from pulp to paper) and the converting phase (which leads to the finished product). The plant is an outstanding 4.0 factory that is highly automated and integrated, from raw material reception to truck loading. The plant uses laser-guided vehicles (LGVs) for the automatic transfer of tissue paper reels from the paper mill to the converting lines, and a Smart Store automatic warehouse for the finished product handling, which can handle more than 50,000 pallets of manufactured goods.
If you are looking for high-quality tissue paper mother rolls that are made from recycled or virgin pulp, have various weights, widths, and ply options, and can be used to produce different types of tissue products, such as Toilet tissue, Facial tissue, hand towel, Kitchen towel and Napkins, paper hand towels, you should consider buying from our paper mill in Guangdong, China. We have 20 years of experience in manufacturing tissue paper products with competitive prices. And we are The Overseas Appointed Sales General Agent of Asia Symbol(Guangdong), and export Asia Symbol tissue parent reels to all over the world.
we can offer you competitive prices and excellent service. Please contact us for more details and a free quote.
While saw its share of dramatic pulp price increases, was staggering. European pulp costs rose 53%, followed by Asian and US market increases of 47% and 40% respectively.1,2
Pulp prices in have continued trending up due to ongoing and new global factors tied to different geopolitical, economic, and production/transportation, including:
Link to Mingyang Machinery
- Lower, slower economic growth, higher inflation, and energy price spikes brought about by sanctions, paper and board manufacturing cessation, and shipping/transportation impediments related to the Russian invasion of the Ukraine3
- Volatile pulp market imports and pricing in China &#; a country that accounts for one-third of global pulp demand, making it the world&#;s largest consumer of pulp4
- Transportation delays and other logistical obstacles that influence US pulp spot market and contract pricing, including crude oil prices rising by 128% and container shipping costs/surcharges increasing 195%2
- The e-commerce boom and a greater need for cardboard shippers and related paper products1
- Sustainability initiatives aimed at lowering manufacturers&#; greenhouse gas emissions and also meet the expectations of the 63% of consumers who point to sustainability as a major consideration in purchase decisions5
- Less consumer tolerance for plastic packaging, resulting in a push for paper packaging and more innovative paper packaging design that 44% of consumers would be willing to pay more for at retail5
Regardless of the impetus behind pulp price volatility, tissue manufacturers must re-strategize their approach to products and the unique, current demands of the industry.
How tissue manufacturers are controlling costs
Fiber is the largest input cost for tissue manufacturers (35-40% of cost of sales), therefore reducing the fiber cost per roll is a top priority for manufacturers faced with steep pulp prices.
In North America, the consistent price gap between the more expensive long fiber (NBSK or Northern Bleached Softwood Kraft, principally from Canada) and short fiber (BHK or Bleached Hardwood Kraft, principally Eucalyptus from Brazil) seems a good place to start &#; eliminate the long fiber NBSK and drive down costs. As an example, in a tissue machine line with annualized production of 70,000 tons/year, the replacement of only 6% of long fiber (NBSK) with short fiber (Eucalyptus) could generate approximately $1.0 MM/year in savings (using forecasted - pulp prices, which shows an average price gap of $250 between NBSK and Eucalyptus)
However, the fix isn&#;t quite that simple. Removing the long fiber compromises tissue strength and quality, both of which are key competitive advantages and sales differentiators, especially for premium product lines.
To control costs and maintain profitability, North American manufacturers commonly employ two methods:
- Desheeting to reduce the number of sheets of toilet paper or tissues in each package while holding the bulk (volume) of the product and retail prices consistent
- Reformulating fiber mixes to better leverage less expensive pulp
Tissue converters need to keep pace
While desheeting and fiber mix reformulations are viable solutions, they can pose challenges.
Desheeting requires that tissue converters change specs and fine-tune equipment to run new specs every other year, if not more often. This translates to a significant investment of labor, budget allocation, and engineering resources &#; any or all of which may not be fully recouped.
Fiber mix changes involving the reduction of long fibers present serious risks to converting and packaging methodologies, as well as product quality, bulk properties, and strength.
Using chemicals, refining, or other techniques to restore compromised product characteristics is possible, but expensive. Tissue converters are likely better off to invest in advanced converting technologies that can provide efficiencies that specifically address the disadvantages of fiber mix modification or desheeting.
Valmet technologies, proven solutions
Pulp price unpredictability is not an issue that can or will be easily solved. However, tissue converters can counterbalance the effects of an erratic market with reliable Valmet solutions that effectively address pulp costs, overall equipment efficiency (OEE), and consistent product quality.
Perini Constellation
With its innovative 4-roll rewinding technology, Perini Constellation is a Valmet solution that helps tissue converters manage escalating pulp prices and product quality, performance, and value.
For desheeting, Perini Constellation offers the widest operating window and bulk development capabilities in the industry. The technology can sustain several desheet cycles and support long-term product development and quality efforts &#; all with minimal changes and maximum productivity. Tissue producers can make the same diameter roll with less paper (pulp), or maintain the same amount of paper per roll, and deliver a significantly larger diameter roll.
Likewise, Perini Constellation&#; is the ideal solution for fiber mix and basesheet changes due to its superior winding profile, ability to retain strength, and develop bulk at high speed. Perini Constellation&#; has a proven track record in running challenging fiber mixes such as 100% eucalyptus without slowing productivity, reducing quality, or skewing costs.
Valmet Warm-up Contactless and Warm-up Contactless Double
In some cases, tissue converters do not need to add or replace an entire line to achieve top quality results. The practical choice for introducing cutting-edge technologies and maximizing fiber use may be investing in an individual Valmet solution such as Warm-up Contactless.
The patent-pending system Warm-up Contactless is the world&#;s first hot embossing system to use electromagnetic induction heating to warm the embossing rolls from the outside with no physical contact with the rolls themselves.
No roll modification means the process is simple, safe, efficient, and flexible &#; a real market revolution that maximizes OEE and profitability. The plug-in Warm-up Contactless system can be retrofitted to existing embossing equipment and rolls, and reduced paper usage increases volume up to 20% while lowering finished product costs. What&#;s more, Valmet has once again leaned into innovation and just brought the Warm-up Contactless Double to market!
Pulp prices will continue to dictate how manufacturers approach their products and the market. Tissue converters must be prepared to service customers at the highest level and to their best advantage &#; now and in the future &#; with leading innovations like Perini Constellation and Valmet Warm-up Contactless and Warm-up Contactless Double. Contact the Valmet team for more information.
SOURCES
1PCI Group, Commercial Paper Market Trends: What&#;s the Outlook in ?, December 21,
2IWCODirect, Where is the Paper Market Headed in ?, December 10,
3Fastmarkets, How Russia&#;s invasion of Ukraine impacts the European pulp and paper industry, March 7,
4Fastmarkets, Pulp, Undated
5Fastmarkets, Four top trends in the European forest products markets in , February 2,
For more information, please visit Hanging Tissue Production Line Price.
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