As we all know, the SAE standard is an important standard in hydraulic hose design, construction and pressure rating to ensure that hydraulic hoses meet minimum construction requirements. Here are All completed SAE standard hydraulic hoses ranges from R1 to R17. You can refer to them according to the drawings, section structures and specs. Then choose the best one suitable for you.
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Introduction
SAE 100R1 single steel wire braided hose is a typical high pressure hydraulic hose and it is suitable for hydraulic lines or general industrial system. High tensile strength steel wire reinforcement makes SAE 100R1 hose support higher pressure than common steel wire.
SAE 100R1 rubber hose should be used with petroleum- and water-based hydraulic fluids within a temperature ranging from -40 °C to +100 °C.
SAEH-01: SAE 100R1 hydraulic hose drawing.
SAEH-02: SAE 100R1-AT hydraulic hose.
Construction
Specification
Table 1: SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight A AT mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER1-01 5 3/16 -3 4.6 5.4 8.9 10.1 11.9 13.5 12.5 21 42 84 90 0.20 SAER1-02 6.3 1/4 -4 6.2 7.0 10.6 11.7 15.1 16.7 14.1 19.2 38.5 77 100 0.25 SAER1-03 8 5/16 -5 7.7 8.5 12.1 13.3 16.7 18.3 15.7 17.5 35 70 115 0.31 SAER1-04 10 3/8 -6 9.3 10.1 14.5 15.7 19.0 20.6 18.1 15.7 31.5 63 125 0.36 SAER1-05 12.5 1/2 -8 12.3 13.5 17.5 19.0 22.2 23.8 21.5 14 28 56 180 0.45 SAER1-06 16 5/8 -10 15.5 16.7 20.6 22.2 25.4 27.0 24.7 10.5 21 42 205 0.52 SAER1-07 19 3/4 -12 18.6 19.8 24.6 26.2 29.4 31.0 28.6 8.7 17.5 35 240 0.65 SAER1-08 25 1 -16 25.0 26.4 32.5 34.1 36.9 39.3 36.6 7 14 28 300 0.91 SAER1-09 31.5 1-1/4 -20 31.4 33.0 39.3 41.7 44.4 47.6 44.8 4.3 620 8.7 17.5 420 1.30 SAER1-10 38 1-1/2 -24 37.7 39.3 45.6 48.0 50.8 54.0 52.0 3.5 510 7 14 500 1.70 SAER1-11 51 2 -32 50.4 52.0 58.7 61.9 65.1 68.3 65.9 2.6 380 5.2 750 10.5 630 2.00Introduction
SAE 100R2 high pressure steel wire reinforced hydraulic hose should be used with petroleum- and water-based hydraulic fluids within a temperature ranging from -40 °C to 100 °C. It consists of an inner tube of oil-resistant synthetic rubber, steel-wire reinforcement according to hose type, as detailed below, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.
SAEH-03: SAE 100R2 hydraulic hose drawing.
SAEH-04: SAE 100R2 hydraulic hose.
Application
Construction
Introduction
SAE 100R3 double fiber braid hydraulic rubber hose is ideal for medium pressure fuel and oil lines as well as return and suction hoses of hydraulic systems. It is constructed with an inner tube of oil-resistant synthetic rubber, a reinforcement consisting of a ply, or plies, of woven or braided textile fibers with a suitable spiral of body wire, and an oil and weather resistant synthetic rubber cover.
SAEH-05: SAE 100R3 hydraulic hose drawing.
SAEH-06: SAE 100R3 hydraulic hose.
Construction
Introduction
SAE 100R4 wire inserted low pressure hydraulic hose is frequently applied to suction & return line, anti-static delivery line, and vacuum applications for petroleum-based and water-based hydraulic fluids. It is constructed with an inner tube of oil-resistant synthetic rubber, a reinforcement consisting of a ply, or plies, of woven or braided textile fibers with a suitable spiral of body wire, and an oil and weather resistant synthetic rubber cover.
SAEH-07: SAE 100R4 hydraulic hose drawing.
SAEH-08: SAE 100R4 hydraulic hose.
Construction
Introduction
SAE 100R5 single wire braid and textile covered hydraulic rubber hoses are widely used in medium pressure applications. They are suitable for conveying petroleum-based hydraulic oil, air and water with specified pressure to air brakes, power steering, turbo oil lines and tilt cab cylinders. Oil resistant tube, single wire braid reinforcement and fiber braided cover contributes high performance. Fabric braids should be resistant to oils and mildew.
SAEH-09: SAE 100R5 hydraulic hose drawing.
SAEH-10: SAE 100R5 hydraulic hose.
Construction
Introduction
SAE 100R6 textile braided hydraulic hose is applied to the low pressure conditions, especially where tight routing is urgently required. It is also including return & suction lines, power steering return hoses, lube lines and air lines without brake applications.
It consists of an inner tube of oil-resistant synthetic rubber, one-braid suitable textile yarn and an oil and weather resistant synthetic rubber cover.
SAEH-11: SAE 100R6 hydraulic hose drawing.
SAEH-12: SAE 100R6 hydraulic hose with fittings.
Construction
Introduction
SAE 100R7 non-conductive thermoplastic hydraulic hose is available for applications where there are potential to contact with high voltage sources. Nylon tube is compatible with petroleum, water and synthetic based hydraulic fluids for mobile equipment, lube lines, blowout preventers and hydraulic lifts where nonconductive character is necessary. It consists of a thermoplastic inner tube resistant to hydraulic fluids with suitable synthetic-fiber reinforcement and a hydraulic fluid and weather resistant thermoplastic cover.
SAEH-13: SAE 100R7 hydraulic hose drawing.
SAEH-14: SAE 100R7 hydraulic hose.
Construction
Introduction
SAE 100R8 high pressure thermoplastic hydraulic hose is used in non-conductive applications where there are potential of contact with high voltage sources, such as blowout preventers, lube lines and construction machinery. It consists of a thermoplastic inner tube resistant to hydraulic fluids with suitable synthetic-fiber reinforcement and a hydraulic fluid and weather resistant thermoplastic cover.
SAEH-15: SAE 100R8 hydraulic hose drawing.
SAEH-16: SAE 100R8 hydraulic hose.
Construction
Introduction
SAE 100R9 high pressure four spiral steel wire hydraulic rubber hose consist of an inner tube of oil resistant synthetic rubber, four-spiral steel wire reinforcement and oil and weather resistant synthetic rubber cover. Spiral hydraulic hose shares outstanding kick resistance, impulse resistance and can support surge pressure.
SAE 100R9 high pressure four spiral steel wire hydraulic rubber hose is widely used in applications where high pressure, high abrasion and kick resistance are urgently required, petroleum base hydraulic fluids within a temperature ranging from -40 °C to +100 °C.
SAEH-17: SAE 100R9 hydraulic hose drawing.
SAEH-18: SAE 100R9 hydraulic hose.
Construction
Introduction
SAE 100R12 heavy duty hydraulic hose is reinforced by four layers of spiral steel wire in alternating directions which can balance pressure and containment forces. Spiral wire reinforcement is ideal for high-impulse and high abrasion resistance applications. This section covers hose for using with petroleum based hydraulic fluids within a temperature ranging from -40 °C to +121 °C.
It consists of an inner tube of oil-resistant synthetic rubber, four spiral plies of heavy wire wrapped in alternating directions, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.
SAEH-19: SAE 100R12 hydraulic hose.
SAEH-20: SAE 100R12 hydraulic hose.
Construction
Introduction
SAE 100R13 heavy duty high multiple spiral steel wire hydraulic hoses are reinforced with four layers of spiral wires in alternation directions to provide extremely high working pressure. It is constructed with an inner tube of oil resistant synthetic rubber, followed by multiple spiral plies of heavy wire wrapped in alternating directions, and concluding with an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.
SAEH-21: SAE 100R13 hydraulic hose drawing.
SAEH-22: SAE 100R13 hydraulic hose.
Construction
Introduction
SAE 100R14 PTFE hydraulic hose for use with petroleum based and synthetic based hydraulic fluids within a temperature ranging from -54 °C to +204 °C. It can also be used with water based hydraulic fluids within the environments, where the temperature should be agreed upon by the manufactures of both the hose and the fluid. It has two types for different application. Type A consists of an inner tube of Polytetrafluoroethylene (PTFE) reinforced with a single braid of type 303XX stainless steel.
Type B has the same construction as Type A, but type B has the additional feature of an electrically-conductive inner surface to prevent buildup of an electrostatic charge.
SAEH-23: SAE 100R14 hydraulic hose drawing.
SAEH-24: Two inner tube types of SAE 100R14 hydraulic hoses.
Construction
Introduction
SAE 100R15 high pressure hydraulic hose is reinforced by four or six alternating layers of spiral and high tensile steel wires. It is very popular in logging, construction, mining, agriculture and oil field equipment, because it can work constantly under high pressure.
It consists of an inner tube of oil-resistant synthetic rubber, multiple spiral plies of heavy wire wrapped in alternating directions, and an oil and weather resistant rubber cover. A ply, or braid, of suitable material may be used over or within the inner tube and/or over the wire reinforcement to anchor the synthetic rubber to the wire.
SAEH-25: Two types of SAE 100R15 hydraulic hoses.
SAEH-26: SAE 100R15-6 hydraulic hose.
Construction
Introduction
SAE 100R16 compact high pressure hydraulic rubber hose consists of an inner tube of oil resistant synthetic rubber, one or two braids of steel wire reinforcement, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to anchor the synthetic rubber to the wire.
SAE 100R16 compact high pressure hydraulic rubber hose has priority when you choose hydraulic hoses for narrow routing spacing, it is applied for backhoe, farm tractor, forklift truck, dump truck, mobile equipment. It is also widely used with petroleum base hydraulic fluids within -40 °C to +100 °C.
SAEH-27: SAE 100R16 hydraulic hose drawing.
SAEH-28: SAE 100R16-2 hydraulic hose.
Construction
Introduction
SAE 100R17 Compact hydraulic rubber hose has smaller bend radius and is ideal for tight routing where hose space is limited. It provides continuous working pressure for mining equipment, logging equipment, material handling and farm tractor.
It is consist of an inner tube of oil resistant synthetic rubber, steel wire reinforcement according to hose design (one or two braids), and an oil and weather resistant synthetic rubber cover. A ply or braid of suitable material may be used over the inner tube or over the wire reinforcement to anchor the synthetic rubber to the wire.
SAEH-29: SAE 100R17 hydraulic hose drawings
SAEH-30: SAE 100R17 hydraulic hose.
Construction
Hydraulic hoses are a critical component of any hydraulic system. As a means of delivering hydraulic fluid, the right hydraulic hose is critical to the safe and efficient use of a hydraulic system in any application.
To get the right hydraulic hose for the job, there are a number of hydraulic hose standards that you need to know. This concise article will explain everything you need to know.
What are hydraulic hose standards?
Hydraulic hose standards include a range of different national and international standards covering hydraulic hose assembly, hydraulic hose crimping, hydraulic hose testing and hydraulic hose performance (including hydraulic hose size, strength and flexibility). These standards ensure that hose manufacturers meet safety and performance requirements.
Define Hydraulic Hose Standards
There are several different national and international standards for hydraulic hoses with varying measurements, tolerances and parameters, depending on the geographical location.
For example, both the European Standard (EN) and the International Standards Organization (ISO) have developed their own hydraulic hose standards, but these standards differ from each other.
In North America, the typical hydraulic hose standard is set by the Society of Automotive Engineers (SAE). This organization provides a series of hydraulic hose standards in the 100R series, defined under SAE Standard J517.
The 100R series of hydraulic hose standards differentiates hoses based on their construction and ideal conditions of use, including temperature, pressure, and fluid type.
SAE Hydraulic Standards You Should Know
SAE 100R1
Reinforcement: Single braid steel.
Diameter Range: 3/16 to 2
Max. Operating Pressure: 575 to 3,250 psi
Min. Bend Radius: 3.5 to 25
Usage: General use high-pressure hydraulic hose.
SAE 100R2
Reinforcement: Two braids steel.
Diameter Range: 3/16 to 2
Max. Operating Pressure: 1,150 to 6,000 psi
Min. Bend Radius: 3.5 to 25
Usage: Good for outdoor uses like construction and mining, as well as on mobile equipment.
SAE 100R3
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Featured content:Reinforcement: Two braids textile.
Diameter Range: 3/16 to 1-1/4
Max. Operating Pressure: 375 to 1,500 psi
Min. Bend Radius: 3 to 10
Usage: General use as a low-pressure hydraulic hose, including antifreeze and hydraulic oil.
SAE 100R4
Reinforcement: Single or more braid textile with spiral wire.
Diameter Range: 3/4 to 4
Max. Operating Pressure: 35 to 300 psi
Min. Bend Radius: 5 to 24
Usage: Typically used as suction and return hoses for hydraulic systems.
SAE 100R5
Reinforcement: Two braids textile with steel braid between. Braids have mildew-resistant compounds to resist wear.
Diameter Range: 3/16 to 3-1/16
Max. Operating Pressure: 35 to 300 psi
Min. Bend Radius: 3 to 33
Usage: Meant for medium-pressure applications, used in many automotive situations, including air brakes and power steering systems.
SAE 100R6
Reinforcement: Single braid or spiral textile.
Diameter Range: 3/16 to 3/4
Max. Operating Pressure: 300 to 500 psi
Min. Bend Radius: 2 to 6
Usage: General use as a low-pressure hydraulic hose.
SAE 100R7
Tube: Thermoplastic.
Temperature: -40° to 93°C
Cover: Thermoplastic.
Reinforcement: Synthetic fiber.
Diameter Range: 1/8 to 1
Max. Operating Pressure: 1,000 to 3,000 psi
Min. Bend Radius: 1 to 12
Usage: Medium-pressure, non-conductive settings where steel reinforcement is not allowed.
SAE 100R8
Tube: Thermoplastic.
Temperature: -40° to 93°C
Cover: Thermoplastic.
Reinforcement: Synthetic fiber.
Diameter Range: 1/8 to 1
Max. Operating Pressure: 2,000 to 6,000 psi
Min. Bend Radius: 1 to 12
Usage: High-pressure, non-conductive settings where steel reinforcement is not allowed.
SAE 100R9
For petroleum-based and water-based hydraulic fluids.
Temperatures from 140° to 100° C.
Type A: Synthetic rubber, four steel wires helically wound in alternating directions, synthetic rubber cover. May include braid of material connecting synthetic rubber to steel wire.
Type AT is the same as Type A, but with a cap.
SAE 100R12
Temperature: -40° to 121°C
Reinforcement: Four steel wire spirals.
Diameter Range: 3/8 to 2
Max. Operating Pressure: 2,500 to 4,000 psi
Min. Bend Radius: 5 to 25
Usage: High-pressure applications in heavy-duty service settings.
SAE 100R13
Temperature: -40° to 121°C
Reinforcement: Multiple steel wire spirals.
Diameter Range: 3/4 to 2
Max. Operating Pressure: 5,000 psi
Min. Bend Radius: 9.5 to 25
Usage: High-pressure applications, where there is a high likelihood of pressure spikes, like forklifts or construction machinery.
SAE 100R14
Tube: PTFE (Type B hose has conductive inner layer)
Temperature: -54° to 204°C
Reinforcement: Single braid steel.
Diameter Range: 3/16 to 1-1/4
Max. Operating Pressure: 600 to 1,500 psi
Min. Bend Radius: 1-1/2 to 16
Usage: High-pressure applications handling superheated fluids.
SAE 100R15
Temperature: -40° to 121°C
Reinforcement: Multiple steel wire spirals.
Diameter Range: 3/8 to 1-1/2
Max. Operating Pressure: 6,000 psi
Min. Bend Radius: 6 to 21
Usage: For petroleum-based fluids only. High-pressure applications with steady working pressure, including logging, agriculture, and oilfield equipment.
SAE 100R16
Reinforcement: One or two braids steel.
Diameter Range: 1/4 to 1-1/4
Max. Operating Pressure: 1,800 to 5,800 psi
Min. Bend Radius: 2 to 8
Usage: High-pressure applications, where hose needs to be especially flexible.
SAE 100R17
Reinforcement: One or two steel braids.
Diameter range: 3/16 in. to 1 in.
Maximum Working Pressure: 3,000 psi Working Pressure: 3,000 psi
Minimum Bend Radius Bend Radius: 2 in. to 6 in.
Uses: High-pressure applications, rated for general industrial use.
Although these SAE hydraulic hose standards are widely accepted and used in the industry, SAE does not guarantee that products meet these standards. Be sure to purchase hydraulic hose from a reputable supplier to ensure that you are purchasing a high quality item that meets the hydraulic hose standards.
You'll also find that many manufacturers offer products that go beyond the SAE hydraulic hose standards, giving you more flexibility when using them in specific applications. Some hoses have higher temperature or pressure ratings, or smaller bend radii.
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