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Industrial heat pumps &#; Boosting the energy transition

To combat climate change, we need new ways of producing energy. Oilon&#;s energy-efficient industrial heat pumps are a tangible solution for reducing emissions. Besides traditional HFC refrigerants, we offer HFO refrigerants with an extremely low or near-zero global warming potential (GWP). Our heat pumps are a flexible solution that can be used for different heating and cooling applications in industrial operations and large properties as well as for district heating and cooling.

Combined heating and cooling &#; tapping into industrial waste streams

Modern heat pumps allow companies to use heat sources which would be otherwise difficult or impossible to use. For example, low-temperature waste heat from industrial processes can be used as a source of energy for district heating.

The best coefficient of performance can be achieved with combined heating and cooling (CHC). In CHC solutions, a heat pump cools down one part of a process and uses the extracted energy to heat up another part of the process, reducing the need for traditional forms of heating. This arrangement can be used to create a fully carbon-neutral heating and cooling solution.

Excellent connectivity

Oilon ChillHeat units can be combined into different systems. By connecting heat pumps together, the system&#;s capacity can be increased, the system&#;s flow temperature increased, or both. The selection process is supported by Oilon Selection Tool, which provides indispensable help with system sizing.

Remote access to accurate information about system operation

Oilon ChillHeat heat pumps can be connected to the Oilon Global Monitor cloud service, a remote solution for monitoring system operation. Engineers can diagnose potential problems remotely, which means that there is no need to fly out a technician to another part of the world. Customers, in turn, can view extensive system data through a web browser.

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Oilon ChillHeat P 30 - P 450

Oilon ChillHeat P series industrial heat pumps can produce water temperatures up to +248 °F with an excellent COP even at extremely low partial loads. They are especially suited for industrial applications and district heating production.

Capacity range: 30 - 1 000 kW

Oilon ChillHeat S 180 - S 580

Models S 180 - S 580 in the Oilon ChillHeat S range are well-suited for applications requiring high capacity, such as utilizing waste heat from processes and large-scale water chilling that requires simultaneous heat recovery.

Capacity range: 100 - 1 000 kW

Oilon ChillHeat S 600 - S

The high-capacity models in the Oilon ChillHeat family, S 600 - S , are well-suited for demanding water chilling or waste heat recovery in large properties and industrial applications.

Capacity range: 100 - 4 000 kW

Oilon ChillHeat RE 210 - RE 420

Oilon ChillHeat RE heat pumps provide high capacity in a compact package. ChillHeat RE heat pumps are especially well suited for ground source applications and space heating.

Capacity range: 100 - kW

Oilon ChillHeat solutions

When delivered as a comprehensive solution, Oilon ChillHeat heat pumps offer exceptional reliability and energy efficiency.

Capacity range: 30 kW - 50 MW

ACEEE is a partner in the Industrial Heat Pump Alliance.

Heat pumps are making headlines these days as a solution that can reduce carbon emissions while delivering the heat necessary to keep buildings warm and manufacturing running. Heat pumps are a key focus of the Department of Energy&#;s Industrial Heat Shot, which aims to develop industrial heat decarbonization technologies with a minimum of 85% lower emissions by . Heat pumps are also one of the five clean technologies that President Biden selected to prioritize when he &#;invoked the Defense Production Act in . While heat pump technologies for buildings have received substantial attention, the potential of industrial heat pumps (IHPs) to electrify industrial process heat is currently underappreciated.&#; The production and use of process heat accounts for as much as 51% of on-site industrial energy use. Today, electricity supplies less than 5% of that energy demand, while carbon-intensive fossil fuels such as natural gas makes up the rest. 

Several types of commercially available electrically powered IHPs can provide process heat up to 160°C (320°F) to replace much of the fossil fuels used in thousands of industrial operations, dramatically reducing emissions. More advanced heat pumps that can supply heat up to 280°C (536°F) are currently in development. IHPs can provide much of the process heat needed in major energy-consuming industries, including food and beverage manufacturing, pulp and paper, and chemicals. ACEEE research shows that IHPs can cut the energy use associated with industrial process heat by up to one-third and enable CO2 savings of between 30-43 million tons per year&#;equivalent to the emissions from 6.5&#;9.2 million gasoline-powered passenger vehicles driven for one year.&#;IHPs can also be economical, offering paybacks of under two years in some applications. IHPs are not a new technology. They were developed and commercialized for industrial use in the s but stalled in North America because of cheap natural gas. Today, the combination of the urgency of the climate crisis and advancements in the capabilities of heat pumps makes them a prime solution for reducing industrial emissions. 

In order to expand the proliferation of IHPs in industrial applications to meet this significant decarbonization potential, it is essential that policy enablers are created at the federal and state levels to mitigate economic, market, and regulatory barriers. The United States must minimize the perceived risk of switching to IHPs through economic incentives, develop a workforce capable of supporting IHPs in the field, and create a domestic IHP market by removing regulatory hurdles and encouraging global suppliers to expand into the United States. Pilot and demonstration projects are also needed to prove the viability of IHPs. We must pair these actions with further electric grid decarbonization and expansion to maximize GHG emissions reductions as industry goes electric. 

For several years ACEEE has been working to accelerate market transformation toward IHPs. Our prior work includes a research report&#;on the decarbonization opportunities and economics of IHPs in select industrial processes, training sessions with partner electric utilities on potential IHP pilot projects with industrial end-users, the creation of a fact sheet and scoping questions for industrial partners that may be interested in using IHPs in their facilities, and&#;blog posts&#;on the potential to electrify process heat. Our future work in the heat pump space will build on these efforts toward large-scale support for implementation and evaluation of IHPs across the country as we look to engage with manufacturers, policymakers, energy efficiency programs, and industrial companies to pursue the most promising pathways toward industrial decarbonization.

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