Multi Ply Rubber Textile Conveyor Belts

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The Multi Ply Rubber Textile Conveyor Belts are composed of three components: cloth cover, carcass cover and skim cloth. The rubber cover is a unique rubber compound suitable for different purposes, like abrasion resistance, high temperature resistance, cold strength, acid resistance, fuel resistance and many others.

• Multi Ply Rubber Textile Conveyor Belts are perfect for elevated tensile, long distance and large rows. 
• Low elongation permits brief strokes for take-up. 
• Small pulleys can be used in diameter when installing Multi Ply Rubber Textile Conveyor Belts

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STRUCTURE

The multi-ply rubber textile conveyor belts we offer are made of our renowned multy-ply EP carcass (warp polyester + weft nylon). These rubber textile ocnveyor belts have as well a special rubber layer with excellent fabric adhesion properties (skimmed layer). The top layer of the conveyor belts is made of high abrasion resistant cover quality for heavy duty application or special quality of cover on request.

MATERIAL QUALITY

• Nylon
• Highly flexible.
• Highly resistant against impact.
• Highly bendable.
• Polyester

• Less elongation.
• Less deformed by heat.
• Less affected by moisture

PRODUCTION PROCESS

RECOMMENDED MIN. PULLEY DIAMETERS (mm)

• A - Pulley within a distant range and max. permissible belt tensions and with arc of contact > 30°(driving pulley)
• B - Pulley within a moderate range of max. permissible belt tensions and with arc of contact > 30°(tail pulley)
• C - Pulley with arc of contacts < 30°( snub pulley)

SPECIFICATIONS

Conveyor belts are the driving force in conveying operations. There are many different types and materials for the abundance of applications in the market. However, there are a few different textiles that serve an important purpose in conveyor belting.

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Purpose of Textiles in Conveyor Belting

• Provides Strength for Tensioning
• Provides Strength for Handling the Load
• Adds Rigidity or Stiffness, &#;Gives it Body&#;
• Improves Mechanical Fastener Retention
• Improves Wear Against the Conveyor Bed
• Reduces Sliding Drag on Product or Conveyor Bed

Types of Textiles/Fibers Used in Conveyor Belting

Natural:

Cotton & Wool

Solid woven cotton is often used in baking applications where belts must &#;breathe&#;, absorb, and/or handle warm products. It is also used in applications to handle warm, green rubber products. Cotton is used in length, width, or in both directions of multiple plied conveyor belting to increase the bulk of the overall product on applications that require resistance to impact without requiring high strength.  Most commonly, it is placed either on the top or bottom ply of multiple plied belts to provide lower drag against the conveyor bed or some conveyed products &#; like cartons.

Characteristics & Properties

• Moderate Strength
• High Bulk &#; a course, thick fiber
• High absorbing
• Low modulus &#; high elongation
• Low cut and abrasion resistance
• Moderate temperature resistance
• Low mildew resistance

Man-Made:

Synthetic &#; Aramid, Nylon, Polyester 

Nylon:

A nylon core is used to provide high strength as required in some flour, paper, box, and wood applications for conveying products or transmission of power. It is used as the width fiber (fill yarn) in conveyor belting to increase rip resistance and fastener retention as well as to resist abrasion from building material products.

Characteristics & Properties

• High Strength
• High Elasticity &#; Stretch and Shrink
• Moderately Absorbing
• Moderate elongation
• High Cut and Abrasion Resistance
• High Mildew Resistance

Polyester: 

Solid woven polyester is used as a durable and low-cost option for general conveyance, with specific uses in the parcel, package, and baggage applications. Polyester is used in the length (warp), width (fill), or in both directions of the weave as an inexpensive carcass for multiple plied conveyor belting. Spun polyester generates less noise and is used when higher speeds are used on long(er) slider bed applications.

Characteristics & Properties

• High Strength
• Low Elasticity &#; Stretch and Shrink
• Moderately Absorbing
• Moderate Elongation
• Moderate Cut and Abrasion Resistance
• Low-Temperature Resistance
• High Mildew Resistance

Aramid (Kevlar):

Kevlar is used in glass applications where belts must withstand hot temperatures and retard flames, in heavy applications near industrial furnaces or conveying hot products being discharged from heat processes, and in heavy applications where resistance to high or heavy impact is important.

Characteristics & Properties

• High Strength
• High Bulk &#; A Coarse, Thick Fiber
• High Modulus &#; Low Elongation
• High Flame Resistance
• High Impact Resistance
• High-Temperature Resistance

Blending of Textiles

A blend of textiles is often used to gain the benefits of a variety of features that provide solutions and enhance belt performance or extend belt life.

If you are looking for more details, kindly visit Textile Reinforced Conveyor Belt.