Top Three Reasons to Choose Calcium Silicate Insulation

Author: Shirley

May. 13, 2024

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Tags: Machinery

Top Three Reasons to Choose Calcium Silicate Insulation

The industrial insulation industry has experienced significant innovations in the past decade, offering engineers new alternatives for insulating high-temperature piping and equipment. These innovative products bring unique benefits and provide superior solutions for specialized applications.

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For instance, IIG recently introduced InsulThin™ HT. This hydrophobic, microporous silica blanket has been added to specifications where the pipe’s surroundings limit insulation thickness or where installer workspace is tight. The introduction of InsulThin HT aligns with IIG’s mission to be the solutions provider for all your high-temperature insulation needs. Our goal is to recommend the best product for each application rather than adopting a one-size-fits-all approach.

IIG's unique ability to offer multiple solutions for different applications sets us apart from other manufacturers. The leading product in our traditional insulation solutions line is Thermo-12® Gold calcium silicate. If your application requires specific features, Thermo-12 Gold calcium silicate could be the ideal solution.

Corrosion Inhibition

Corrosion Under Insulation (CUI) is the main cause of pipe and equipment failure. Factors contributing to CUI include exposure to precipitation with harmful chlorides, poor maintenance, installation errors, thermal expansion, mechanical abuse (foot traffic), and system cycling. Despite efforts to avoid or minimize these risks, the potential for CUI formation always exists.

The best way to combat this issue is with the XOX Corrosion Inhibitors, which are integral to IIG's Thermo-12 Gold calcium silicate formulation. When water penetrates the vapor barrier, it reacts with the XOX to form a silicate layer on the pipe surface, impeding the galvanic reaction process that causes CUI. For more details on CUI, refer to our Technical Bulletin 012.

High Compressive Strength Leading to Reliable Thermal Performance

Fibrous insulation materials like fiberglass and mineral wool rely on organic binders for structure and thermal value, which degrade at high temperatures. Silica aerogel has hydrophobic properties that also benefit insulation but its effectiveness reduces as temperatures rise. Eventually, fibrous materials lose their insulation properties when exposed to temperatures above 600°F. Moreover, insulated systems face constant vibration, thermal expansion, and mechanical abuse, affecting material thickness once compressive strength is compromised.

Thermo-12 Gold Calcium Silicate is a granular insulation formed into a cementitious structure without organic binding agents, maintaining its compressive strength and thermal performance at temperatures up to 1200°F. For more details on compressive strength, refer to our Technical Bulletin 011.

Low Surface Temperature

A common misconception is that two types of insulation with equivalent heat loss will have the same surface temperatures. Thin, blanket-style insulations like InsulThin HT need less thickness to achieve a given heat loss compared to Thermo-12 Gold calcium silicate. However, using thinner insulation sacrifices surface area where heat can escape, leading to higher surface temperatures. Thicker insulation materials like calcium silicate distribute the heat loss over a larger surface, resulting in lower surface temperatures.

To learn more about the reliability and value that IIG’s Thermo-12 Gold calcium silicate offers for your high-temperature insulation system, contact IIG for further details.

Revolutionizing Thermal Insulation: Introducing Our Calcium Silicate Board

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Are you tired of dealing with subpar thermal insulation solutions that fail to meet your industry's demands? We understand the challenges faced by businesses seeking effective and reliable thermal insulation materials. That's why we are excited to introduce our game-changing Calcium Silicate Board – a high-performance solution that will elevate your operations to new heights!

? Unmatched Thermal Efficiency ?

Say goodbye to energy loss and inefficient insulation. Our Calcium Silicate Board offers unmatched thermal efficiency, providing superior heat resistance and insulation properties. Whether you are dealing with high-temperature industrial processes or aiming to improve energy conservation, our product ensures optimal thermal management, saving you both time and money.

⚙️ Engineered for Versatility ⚙️

For more information, please visit wuxing. We understand that one size doesn't fit all. Our Calcium Silicate Board is designed for versatility, catering to a wide range of industries and applications. From industrial furnaces and kilns to petrochemical facilities and power plants, our board offers a customized solution to meet your specific requirements.

? Lightweight and Easy Installation ?

Gone are the days of cumbersome installations. Our Calcium Silicate Board is lightweight, making it easy to handle and install. This not only streamlines your construction process but also reduces labor costs, ensuring seamless integration into your operations.

? Exceptional Structural Integrity ?

Durability is at the core of our product design. Our Calcium Silicate Board boasts exceptional structural integrity, withstanding the most demanding environments and ensuring a long service life. You can rely on our board to maintain its high performance even in harsh conditions.

? Sustainable Solution ?

Environmental responsibility matters to us. Our Calcium Silicate Board is an eco-friendly choice, manufactured with sustainable materials that align with your commitment to reducing your carbon footprint. By choosing our product, you contribute to a greener future while benefiting from top-notch thermal insulation.

? Global Reach, Local Support ?

No matter where your business is located, our Calcium Silicate Board is readily available with local support. Our extensive network of partners ensures timely delivery and exceptional customer service, no matter where you operate.

? Unlock Your Business Potential ?

Discover the possibilities that our Calcium Silicate Board unlocks for your business. It's time to step up your thermal insulation, improve energy efficiency, and optimize your processes. Let our cutting-edge technology be the catalyst for your success.

Ready to experience the game-changing benefits of our Calcium Silicate Board? Reach out to us today for more information or to schedule a product demonstration. Together, let's revolutionize your thermal insulation solutions and drive your business forward.

Firebird New Material Technology Co., Limited

calcium silicate board manufacturing plant is the world’s best supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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