Wire rope cable is essential in many industrial manufacturing applications. As wire rope constructions vary to suit manufacturing demands, choosing a wire rope purpose-built for your application is critical for project safety, efficiency and reliability. Understanding wire rope materials and construction is the first step to making a successful choice.
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All wire rope cables, wire rope cable assemblies and cable lanyards are manufactured from individual wires, helically twisted around a central core for high load-bearing capacity. The most common wire rope constructions are 1×7, 1×19, 7×7 and 7×19, which represent the number of individual strands by the number of wires in each strand.
The 1x7 is the most common strand, including one straight center strand with six wires wrapped around it. This basic 1×7 independent wire rope core construction forms the foundation for many other cables, including the 7x7, 1x19 and 7x19. The 1×7 construction is the most rigid, while the 7×19 is one of the most pliable. SA Miniature Stainless Steel cables range from .009 to .045 inches. Our commercial-quality galvanized and stainless steel cables range from .032 to 1/4 inch in diameter.
For assistance in choosing the proper wire rope cable for your industry, read the following guide below:
Aside from general wire rope classifications, several types of wire rope construction exist to accommodate a range of lifting applications, including:
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When selecting the appropriate wire rope cable for your wire rope assemblies or control product, there are a few factors which need to be considered:
All wire rope cables have spaces between each strand and wire. When a load is applied, the spaces between the wires are reduced and the wire rope cable will grow in length. The amount of the growth is determined by the load applied, length of the cable, and construction of the cable. Motion Control Technologies’ cable assemblies can be proofloaded (by applying a load of 60% of minimum cable breaking strength to the assembly) to eliminate any constructional stretch.
The elastic stretch is an elongation of the cable wires when a load is applied. This can be a significant factor when the yield point of the wire is surpassed. Under this process, each strand of a mechanical cable gets longer as it experiences tension, and this correlates directly to the weight being added or pulled.
Ideally, the mechanical rope cable will give minimal elastic stretch for safety purposes. Our company takes the time to ensure products withstand the stress of job applications and sites. Please contact Motion Control Technologies to determine the elastic stretch of a specific cable.
The minimum breaking strength of the cable is referred to as the minimum tensile strength. This is measured in pounds (lbs) or kilograms (kgs) and should be based on the maximum working load and safety factor. The recommended minimum safety factor ration is 10:1, representing the minimum breaking strength to the maximum working load.
Other factors to determine when engineering the correct cable for your requirements are CABLE DIAMETER,CABLE MATERIAL, and COATING ON THE CABLE.
Flexibility Tensile Strength Stretch Resistance Relative Cost Corrosion Resistance Highest 7x19 1x19 1x7 7x19 Coated Stainless Steel Medium-High 7x7 1x7 1x19 7x7 Bare Stainless Steel Medium Low 1x19 7x19 7x7 1x19 Coated Galvanized Steel Lowest 1x7 7x7 7x19 1x7 Galvanized SteelLarger cables contain a wider diameter because they are thicker and support more weight. Mechanical cable typically carries a diameter larger than 3/8-inch to withstand tension in multiple applications. Custom mechanical wire assemblies give your customers room to change the cable diameter to meet the needs of a project.
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We consider various materials when engineering wire rope cable for consumers. With each of our customers requiring different specifications from the next, Motion Control Technologies wants to learn as much as possible about expectations for our products before engineering. Our company incorporates both stainless and galvanized steel into wire rope cable assemblies, lanyards and more for their particular characteristics.
Three principal types of wire rope cable materials exist, including:
Using stainless steel in the mechanical cabling industry calls for positive results. Motion Control Technologies understands the demand for stainless steel as the material stands strong against corrosive environments.
Stainless steel can withstand extreme temperatures without experiencing damage, and it is easy to clean over extended use. Ultimately, our team can engineer the proper tools for our customers using this material thanks to its ability to get cut, molded and fabricated.
Motion Control Technologies recommends using galvanized steel when corrosion factors are not the main concern. Galvanized steel acts as a powerhouse material for mechanical wire tether assembly, and it is extremely cost-effective for our customers. This material has a long life expectancy and offers a sense of reliability.
Mechanical cable coating is often referred to as "jacket material". Adding plastic coatings to wire rope cable provides another layer of protection from stress and extreme conditions. Coated wire rope includes nylon and vinyl coating options that last against corrosion and everyday use, so contact Motion Control Technologies to help you decide the best solution.
The wrong wire rope choice can cost you time, money and safety. While selecting the ideal option can be complex, some basics to consider include:
Wire rope cables are complex equipment, and choosing the right option for your application is essential to overall project success. Original equipment manufacturers (OEMs) and distributors have relied on us for high-quality mechanical components and custom solutions.
With over 30 years of experience in the wire and cable industry, we pride ourselves on delivering engineering expertise and quality customer service to every client. We take the time to work with you to find the ideal components to make your projects safer and more efficient. Please speak to an expert today to learn more about our mechanical cable solutions.
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7 x 19 wire rope is constructed of seven strands of nineteen wires. 7 x 19 is stronger than 7 x 7 and has excellent flexibility and good abrasion resistance. Superior strength allows for multiple uses, such as guy wires, net suspension, animal leash, tether lines and winches. Warning: Do not use for overhead lifting and never exceed the working load limit. Not intended for use as a safety device or in any application where a failure may result in bodily injury or property damage. Maximum working load limit that shall be applied in direct tension to a new and undamaged wire rope
Galvanized
High performance design
Hanging Lights
Hanging Banners
Hanging Signs
Barrier Wire Rope
Block off Driveways
Zip-Lines
These are just a few of the applications.
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