When starting a new project, having a good setup and the right equipment should be at the top of your list. A generator set is a must for a big project that requires plenty of heavy equipment and power tool operation onsite. However, acquiring a generator set is no easy task and a big investment, especially for smaller business owners. If you are in construction, manufacturing, events, or any other similar industry and want a better gauge on whether or not buying a generator set is a worthy expense for your business, read on and learn more to make a better decision for your venture!
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What is a Generator Set?
Also known among industry players as a genset, a generator set is a mobile engine-based power source that utilizes different kinds of fuel to convert into power that allows various tools, equipment, and heavy machinery to function onsite. The different types of generators and their applications will vary on a case-to-case basis, such as the specifications of your project, and the kinds of equipment that the genset will need to power.
A generator set is comprised of three main parts that also need to be considered when picking the best model for your project for safe and efficient operation.
- The Engine is the main element for power conversion and generation that a generator set is capable of. The size of your genset, as well as the kVA levels of its engine directly affect its electrical output capability. Large-scale engines for big projects like construction, highway work, and even big outdoor events typically require diesel engines to keep up with the power output demand.
- The Alternator is a genset&#;s magnetic field generator, which houses the stator and the rotor of the unit. These moving parts are the main element needed to convert fuel into electricity.
- The Voltage Regulator is one of the most important parts of your genset. Before any operation, you must always check if your voltage regulator is in good shape. This part is both a voltage meter and a safety measure that protects both the generator set and your crew from the dangers of a possible overload, preventing injuries and electrical fires.
What is a Generator Set Used For?
Portable generator sets are used for a variety of functions and industries including but not limited to the following:
- Building and Construction
- Indoor and Outdoor Event Spaces
- Prolonged Power Outages
- Camping Trips
- Highway and Road Repairs
- Electrical Maintenance
With the many applications for gensets, there are also many types of portable generators that cater to different needs. In the Philippines, there are two main types of portable generators that are commonly used.
- Portable Recreational Generators are gasoline-powered generator sets that usually power small-scale personal affairs like home computers or a camping ground for your family.
- Portable Industrial or Construction Generators are the type that is most commonly used in industry work like major constructions and repairs, as well as large-scale outdoor events. These generators usually range from 60 Hz to 180 Hz for most standard power tools, though specifications may change especially in sites with plenty of heavy equipment.
How Do I Know Which Type of Portable Generator is Best for Me?
It all depends on the industry!
If you need the high-caliber power of a portable industrial generator for onsite heavy equipment operation but work in a site that frowns upon noise, or maybe you are working on a large-scale event and wish to preserve the mood and ambiance, secure a generator set with noise reduction properties like Denyo.
Sometimes however, a quiet site is simply impossible if you have plenty of heavy equipment and power tools in constant use at your project site. The best type of portable generator for this occasion would be one that can handle heavy loads of power processing while maintaining peak condition throughout prolonged operation, like Mitsubishi.
So, should I buy a generator set for my business?
Investing in a piece of heavy equipment is a big thing to ask of a business owner, unless they find themselves using the same equipment consistently and regularly for every project they handle. Not to mention the expensive fees of equipment transport, maintenance, and repairs that you will have to handle each time you roll out your gear for a project. When making this decision, compute for the average cost you need to shoulder each time you provide the genset service as part of your own gear versus the amount of profit you bring in for your operations to see if it is a worthy investment that you can breakeven from.
However, for the average SME owner or operator, having the flexibility to opt for the specific heavy equipment that your project needs is a much more cost-effective and efficient solution. Whether you need a piece of heavy equipment or a power source, an experienced and trusted rental service may be the better choice.
Limit your worries from the get-go by choosing a generator set rental service over purchasing a unit of your own!
Australia&#;s mining industry is one of Australia&#;s largest sources of Commonwealth revenue into the economy.
The company is the world’s best Generator set procurement for mining operations supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Diesel generators are used in locations without connection to a power grid or as an emergency power supply if the grid fails. They are commonly used in military, commercial, construction, healthcare, manufacturing, data centres, healthcare and, of course, mining.
Here, we&#;ll discuss what role diesel generators play in the mining industry.
Why are Diesel Generators Used in the Mining Industry?
Diesel fuel is a lot cheaper than petrol and has a low volatility rate, which means that it has less risk of ignition when compared to petrol. Diesel generators also require less maintenance, are rugged, and handle larger power loads. Without diesel generators, the cost of powering the mining industry would be a lot more expensive.
What to Look for in a Good Mining Generator?
When looking for a mining diesel generator, mining company management can consider a few different options. One option is to buy a diesel generator outright. This option will mean that all of the repairs, maintenance and general upkeep will fall back into the hands of the owner.
You can also rent a containerised diesel generator set up by qualified technicians that come with on-site training, customised solutions, and speedy delivery. The other benefits of renting a diesel generator are that the mining company can rent multiple generators at once depending on their power needs. They can be paired together through generator synchronisation or &#;load sharing&#;, allowing multiple generators to work in tandem with each other if they have an active power system. Some key factors to consider when looking at a diesel generator include:
- Local regulations: check all local and state laws before investing in a generator.
- Power needs: it&#;s essential to understand the amount of energy that will need to fuel your mine site.
- Size of the machine: there is a multitude of different sized generators, e.g., Height, width, housing, weight. Depending on the location, the size of the site and transport of the generator will determine the size needed.
- Weatherproof: due to the nature of mine sites, they usually experience all types of extreme weather conditions. To ensure the longevity of your machine, it needs to be weatherproof against dust, dirt, heavy water and wind.
What are the Disadvantages of Using Diesel Generators in the Mining Industry?
Whilst diesel generators are essential to the operation of a mining site. There are disadvantages to using a diesel generator on a long-term basis. These machines are hooked up to the central rigging systems on-site, so they are in operation daily. Diesel fuel is refined from crude oil and, when burned, produces many harmful emissions.
A diesel exhaust will emit over 40 toxic air contaminants, such as benzene, arsenic, and formaldehyde. These toxins contain harmful environmental pollutants, including nitrogen oxide. Nitrogen oxide is particularly potent as it traps heat in the atmosphere, approximately 300 times more than carbon dioxide. This extreme exposure to greenhouse gases damages crops, trees and other vegetation, leading to the contamination of water and food.
So, What Can Be Done to Limit the Effects of Mining in Australia?
Australia has a whole-economy plan to achieve net-zero emissions by . This is to protect the Australian wildlife and continue to boost the economy. As such, this means the major sectors within Australia have to start looking at alternative ways to maintain the longevity of these industries.As described in the Long Term Emissions Reduction Plan (), Australia has started to implement an approach to develop technologies such as hydrogen and carbon capture storage units. For both adoption within Australia and overseas. Australia&#;s GDP per capita has increased 14% since , and the emissions intensity of the economy has improved by 44%. Emissions intensity has been enhanced across major sectors, including:
- Mining (21%).
- Agriculture and the land sector (nearly 60% improvement since )
- Construction (30%)
- Utilities, including electricity generation (24%)
&#;Our analysis shows most sectors, including mining and manufacturing, will continue to prosper in a low emissions global economy&#; - Angus Taylor, Minister for Industry, Energy and Emissions Reduction
Introducing Renewable & Hybrid energy in the Mining Industry
With a diesel generator set running at these outputs, high fuel consumption levels lead to higher costs for the mine site. While diesel generators are not going anywhere anytime soon, a crucial area should spark debate for reconsidering energy sources of all mine sites in Australia. This includes the introduction of hybrid energy solutions, pairing renewable energy to diesel generators to power commercial, construction, industrial and mining sites.
Renewable energy has been shown to lessen climate change risks and is far more efficient in the long term than other energy sources. Australia commits to shift all energy consumption and creation to net-zero by , meaning that all processes will be carbon-free.
A way for mining companies to adopt this energy transition is to investigate the use of energy storage systems (ESS) to distribute clean, efficient and environmentally sensitive power. These storage systems can be paired with diesel generators and electrical grids. An ESS reduces overall carbon emissions, fuel consumption and noise pollution by using OPzV and lithium-ion deep cycle batteries. These batteries last longer, are lightweight, temperature tolerant and provide constant power.
In a world where climate change continues to threaten the existence of the natural landscape, it is paramount for mining companies and sites to assess their overall Environmental impact. And look at the way they can implement energy-efficient alternatives to their operations.
Blue Diamond Machinery is Committed to a Renewable Future
We are committed to offering hybrid and renewable solutions with our diesel generator sets with a focus on sustainability. And our product range guarantees highly efficient, stable operation paired with secure and quality power. Our diesel generators are high-quality and provide reliable power to mine sites.
With over 30 years of industry experience, the team at Blue Diamond Machinery offers expert guidance for diesel generator requirements. We supply a range of solutions to support your mine site. From tier 4 diesel generators to hybrid solutions, hydrogen generators and energy storage units Australia-wide - Melbourne, Perth, Sydney, Brisbane and Adelaide.
If you&#;re looking to rent, purchase or consider a diesel generator genset, our expert team are available for any questions concerning mining applications. Click here to get in contact today!
For more genset generatorinformation, please contact us. We will provide professional answers.
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