What are the two types of rigs?

Author: Evelyn

May. 13, 2024

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Drilling Rig - Wikipedia

Integrated system to drill wells

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This article is about onshore equipment for boring holes into the ground. For offshore oil rig, see Oil platform. For drilling tunnels, see Tunnel boring machine. For handheld drilling tool, see Drill

Drilling the Bakken Formation in the Williston Basin Large hole drilling rig for blast-hole drilling

A drilling rig is an integrated system that drills wells, such as oil or water wells, or holes for piling and other construction purposes, into the earth's subsurface. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person and such are called augers. Drilling rigs can sample subsurface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells. Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures (such as oil platforms, commonly called 'offshore oil rigs' even if they don't contain a drilling rig). The term "rig" therefore generally refers to the complex equipment that is used to penetrate the surface of the Earth's crust.

Small to medium-sized drilling rigs are mobile, such as those used in mineral exploration drilling, blast-hole, water wells and environmental investigations. Larger rigs are capable of drilling through thousands of meters of the Earth's crust, using large "mud pumps" to circulate drilling fluid (slurry) through the drill bit and up the casing annulus, for cooling and removing the "cuttings" while a well is drilled. Hoists in the rig, a derrick, can lift hundreds of tons of pipe. Other equipment can force acid or sand into reservoirs to facilitate extraction of the oil or natural gas; and in remote locations, there can be permanent living accommodation and catering for crews (which may be more than a hundred). Marine rigs may operate thousands of miles distant from the supply base with infrequent crew rotation or cycle.

Historical Overview

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Antique drilling rig now on display at Western History Museum in Lingle, Wyoming. It was used to drill many water wells in that area—many of those wells are still in use. Antique drilling rigs in Zigong, China

Until internal combustion engines were developed in the late 19th century, the primary method for drilling rock was the muscle power of man or animal. The technique of oil drilling through percussion or rotary drilling dates back to the ancient Chinese Han dynasty in 100 BC, where percussion drilling was used to extract natural gas in Sichuan province.[1] Early oil and gas drilling methods were primitive as it required several technical skills.[1][2] Skills involved the availability of heavy iron bits and long bamboo poles, the manufacturing of long and sturdy cables woven from bamboo fiber, and levers. Heavy iron bits were attached to long bamboo cables suspended from bamboo derricks and then were repeatedly raised and dropped into a manually dug hole by having two to six men jumping on a lever.[1] Han dynasty oil wells made by percussion drilling were effective but only reached 10 meters deep and 100 meters by the 10th century.[1] By the 16th century, the Chinese were exploring and drilling oil wells more than 2,000 ft (610 m) deep.[2] Chinese well drilling technology was introduced to Europe in 1828.[3] A modernized variant of the ancient Chinese drilling technique was used by American businessman Edwin Drake to drill Pennsylvania's first oil well in 1859 using small steam engines to power the drilling process rather than human muscle.[1] Cable tool drilling was developed in ancient China and was used for drilling brine wells. The salt domes also held natural gas, which some wells produced and which was used for evaporation of the brine. Drake learned of cable tool drilling from Chinese laborers in the U.S.[4] The first primary product was kerosene for lamps and heaters.[5][6] Similar developments around Baku fed the European market.

In the 1970s, outside of the oil and gas industry, roller bits using mud circulation were replaced by the first pneumatic reciprocating piston Reverse Circulation (RC) drills, and became essentially obsolete for most shallow drilling, and are now only used in certain situations where rocks preclude other methods. RC drilling proved much faster and more efficient, and continues to improve with better metallurgy, deriving harder, more durable bits, and compressors delivering higher air pressures at higher volumes, enabling deeper and faster penetration. Diamond drilling has remained essentially unchanged since its inception.

Oil and Gas Drilling Industry

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 Oil rigs operational

 

 Natural gas rigs operational

Oil and natural gas drilling rigs are not only used to identify geologic reservoirs but also to create holes that allow the extraction of oil or natural gas from those reservoirs. Primarily in onshore oil and gas fields once a well has been drilled, the drilling rig will be moved off of the well and a service rig (a smaller rig) that is purpose-built for completions will move on to the well to get the well on line.[7] This frees up the drilling rig to drill another hole and streamlines the operation as well as allowing for specialization of certain services, i.e. completions vs. drilling.

Mining Drilling Industry

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Mining drilling rigs are used for two main purposes: exploration drilling, which aims to identify the location and quality of a mineral, and production drilling, used in the production cycle for mining. Drilling rigs used for rock blasting for surface mines vary in size depending on the size of the hole desired and are typically classified into smaller pre-split and larger production holes. Underground mining (hard rock) uses a variety of drill rigs depending on the desired purpose, such as production, bolting, cabling, and tunneling.

Versatile Mobile Drilling Rigs

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Mobile drilling rig mounted on a truck

In early oil exploration, drilling rigs were semi-permanent in nature and the derricks were often built on site and left in place after the completion of the well. In more recent times, drilling rigs are expensive custom-built machines that can be moved from well to well. Some light-duty drilling rigs are like mobile cranes and more usually used to drill water wells. Larger land rigs must be broken apart into sections and loads to move to a new place, a process which can often take weeks.

Small mobile drilling rigs are also used to drill or bore piles. Rigs can range from 100 short tons (91,000 kg) continuous flight auger (CFA) rigs to small air-powered rigs used to drill holes in quarries, etc. These rigs use the same technology and equipment as the oil drilling rigs, just on a smaller scale.

The drilling mechanisms outlined below differ mechanically in terms of the machinery used, but also in terms of the method by which drill cuttings are removed from the cutting face of the drill and returned to surface.

Automated Drilling Innovations

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An automated drill rig (ADR) is an automated full-sized walking land-based drill rig that drills long lateral sections in horizontal wells for the oil and gas industry.[8] ADRs are agile rigs that can move from pad to pad to new well sites faster than other full-sized drilling rigs. Each rig costs about $25 million. ADR is used extensively in the Athabasca oil sands. According to the "Oil Patch Daily News", "Each rig will generate 50,000 man-hours of work during the construction phase and upon completion, each operating rig will directly and indirectly employ more than 100 workers." Compared to conventional drilling rigs, Ensign, an international oilfield services contractor based in Calgary, Alberta, that makes ADRs claims that they are "safer to operate, have "enhanced controls intelligence," "reduced environmental footprint, quick mobility and advanced communications between field and office."[8] In June 2005, the first specifically designed slant automated drilling rig (ADR), Ensign Rig No. 118, for steam-assisted gravity drainage (SAGD) applications was mobilized by Deer Creek Energy Limited, a Calgary-based oilsands company.[9][10]

Auger Drills Explained

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An auger drill is a spiral-shaped tool. Its main function is the drilling of holes in the ground and other materials — or surfaces such as ice, wood, etc. The design of an auger depends on the kind of material it's meant to drill into, hence there are different types of auger drills.[11] Auger drills come in varying sizes and can drill holes up to a depth of 95 ft below the ground. They are known to be quite versatile, saving time and energy during construction work or even personal projects.

Understanding Drill Buckets

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A drill bucket, or auger bucket, is a drilling head that accumulates spoil inside and can be lifted from the hole periodically to be emptied.[12]

What Are the Types of Drilling Rigs?

With the continuous development of drilling rig machine production, the use conditions of drilling rigs are becoming more and more diverse, and various types of drilling rigs have appeared accordingly. Factors affecting the type and composition of drilling rigs include drilling methods, drilling depth, borehole size and drilling tool size, drilling area conditions (such as electricity or fuel, transportation, meteorological conditions), etc.

The truck mounted drill rig is the main machine that completes the drilling construction. It drives the drilling tool and the drill bit to the deep part of the formation and completes the lifting and lowering of the drilling tool and casing, and the extraction of the core through the elevator (winch) on the drilling machine. Auxiliary work includes the replacement of the drill bit. The main function of the pump is to deliver flushing fluid into the hole to clean the bottom of the hole, cool the drill bit, and lubricate the drilling tool.

Drilling Rig Machine

1. Types Based on Drilling Method

(1) Impact drilling rigs, such as wire rope impact drilling rigs (vibration drilling rigs) and vibration drilling rigs.

(2) Rotary drilling rigs, such as those used in rotary drilling.

(3) Downhole power drilling tools, such as rotary drilling tools, turbo drilling tools, screw drilling tools, electric drilling tools, etc.

2. Types Based on Drilling Depth

(1) Ultra-deep well drilling rig. A drill rig with a diameter of 114 mm, nominal drilling depth of more than 7000 meters, and a maximum hook load of more than 4500 kN is used.

(2) Deep well drilling rig. Use a drill pipe with a diameter of 114 mm, a nominal drilling depth of 4000-7000 meters or more, and a maximum hook load of 2250-4500 kN or more.

(3) Medium-deep well drilling rig. A drill rig with a diameter of 114 mm, nominal drilling depth of 1500-4000 meters or more, and a maximum hook load of 900-2250 kN or more is used.

3. Types Based on Power Equipment

(1) Drilling rigs are driven by diesel engines, powered by diesel engines through mechanical transmission or hydraulic transmission.

(2) AC-powered drilling rigs are suitable for use in oil fields with industrial power grids.

(3) The DC rig drives the rig, and the working unit is driven by a DC motor.

4. Types Based on Driving Method

(1) Drive alone. Each working machine selects generators of different sizes for driving, which are mostly used for electric drives. Its transmission is simple and easy to install, but the power utilization rate is low and the total quality of the equipment is large.

(2) Unified driving. The three working units of the winch, drilling pump and turntable are driven by the same power unit. Most rigs use this solution. The unified drive can also include only one drilling pump, and the other drilling pump is driven separately. The uniformly driven drilling rig has a high power utilization rate and can be adjusted to each other when the engine fails, but the transmission is complicated, the installation and adjustment are complicated, and the transmission efficiency is low.

(3) Group is driven. The combination of power is between a single drive and a unified drive, and the three working machines can have two solutions. The power utilization rate of this drilling rig is higher than that of the single drive, and the unified transmission ratio is simple to drive. It is also possible to install two sets of working machines on different heights and scattered sites.

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