Waterproof Connector Motor

Common waterproof connector motor features include connector shells, pins and sockets, socket retainers, and sealing elements. These connectors come in various types and functions, suitable for diverse applications. First, there are keyed connectors which only connect when properly aligned, ensuring the pins are protected and correctly placed. Another type is the locked connector, equipped with a locking mechanism to maintain secure connections even under shock. Additionally, hermetically sealed connectors are designed for underwater use to certain depths, while water-resistant connectors provide protection against water damage in less demanding environments.

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When purchasing waterproof connector motors, consider factors such as performance and physical parameters. Performance parameters should match the conditions of use, including current, voltage, and operating temperature. Physical parameters, including material composition, contribute to the connectors' design and functional suitability. Materials commonly used include plastic casings and wire conductors made from brass, beryllium copper, phosphor bronze, and high copper alloy.

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High Performance

High Power in a Compact Design

Achieving maximum usable power requires high peak torque, continuous torque, and rated speed. The Hudson servomotor provides all three.

• Sintered Neodymium-Iron-Boron permanent magnets, optimized magnet shape, winding fill factor, and rotor geometry ensure high peak torque.
• Optimized thermal design allows Hudson servo motors to dissipate heat efficiently, protecting the winding insulation and maintaining field strength of permanent magnets.
• Fast electrical time constant offers minimal impedance to high frequency current changes, ensuring high-speed operation with minimal torque droop.

Highly Responsive

High-performance servo control demands a responsive brushless motor, both electromagnetically and mechanically.

• Quick reaction to fast transients is enabled by the Hudson's fast electrical time constant.
• High torque-to-inertia ratio generates high peak torque with a low inertia rotor, maximizing load acceleration and minimizing wasted torque.

Smooth and Quiet Operation

Servo motors with small form factors often suffer from high detent torque and back-EMF distortion, leading to torque ripple, vibration, and noise. For smoother, quieter motion, Hudson brushless motors use:

• External permanent magnet design for minimal noise and smoothness.
• Carefully configured stator lamination teeth and permanent magnets to reduce detent torque and torque ripple.
• Custom-balanced rotors and high-quality bearings to ensure smooth mechanical movement.

Versatile Application

The Hudson servomotor's high power density enables installation where space is limited, and its standard design ensures compatibility with various servo drives.

• High "Km" value per unit volume maximizes power output for the motor's size.
• Tangential cable exit reduces space requirements for cable routing.
• Standard quadrature encoder feedback allows compatibility with most brushless servo drives.
• Brushless design eliminates arcing, electrical noise, and carbon dust, ideal for noise or dust-sensitive environments.

Rugged and Reliable

Designed for Durability

Brushless servo motors offer better reliability compared to brush-type motors due to: 1) absence of brushes, 2) windings positioned for heat dissipation, and 3) fewer moving parts in contact. Additionally, Hudson motors include:

• Oversized, permanently sealed bearings to reduce friction, noise, and maintenance.
• Machine-formed and densely packed exposed end-windings to avoid spot overheating.
• Nickel-plated neodymium magnets to resist corrosion and degradation.
• Encoder disk attached with a symmetric clamp to improve reliability and accuracy.
• Thermal sensors to protect against overheating.
• High-integrity, noise-rejecting optical encoders for reliable feedback.
• Anodized aluminum housing for better heat transfer and resistance to damage.
• Compliance with UL and CE standards for safety and electromagnetic emissions.

Reliability Testing

Every Hudson brushless motor undergoes rigorous testing to ensure high quality, including:

• Electromagnetic performance
• Magnetic field strength
• Encoder integrity
• Rotor balance
• Commutation sensor accuracy
• Mechanical tolerances
• Insulation system (hipot)
• Functional testing
• Highly Accelerated Stress Screening (HASS) beyond published specifications

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Unmatched Warranty

Hudson motors come with a three-year warranty, with the warranty period starting from the installation date (up to six extra months). This unique warranty reflects our commitment to quality and reliability.

Cost-Effective From Purchase to Installation

Considering the total cost of ownership, Hudson servo motors offer excellent value through low purchase price and reduced installation, engineering, and maintenance costs.

Affordable Purchase

The Hudson motor's competitive pricing is made possible by eliminating middlemen for OEM customers and limiting manufacturing options to reduce costs while maintaining quality:

• Three winding options, three connector options, two encoder output options, four encoder resolutions, and an optional IP66K/IP67 seal are available.

Installation Cost Savings

Hudson servomotors are designed to save you money during installation:

• Pre-terminated pigtails or on-body connectors reduce labor and prevent wiring errors.
• Single-connector design minimizes extension cable costs.
• Standard encoder output configuration eliminates noise issues and reduces wire count.

Ensured Application Success

Teknic's OEM-focused approach ensures you receive optimal brushless DC motor solutions:

• Free simulations and custom torque/speed curves for the specific motor drive you plan to use.

Seeking an integrated solution?
Explore Teknic's ClearPath line, featuring a built-in drive and controller for simplicity and cost savings.

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