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Essential Steps for Choosing and Implementing Industrial Bollards for Safety Assurance

Industrial bollards play a crucial role in workplace safety by providing protection against vehicle collisions and creating safe spaces for employees and equipment. Whether you are looking to replace existing bollards or install new ones, it is essential to understand their importance and factors to consider before making a purchase decision.

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Additionally, choosing the right supplier and following the correct installation process are vital to ensure bollard effectiveness. This guide will take you through all the necessary steps and considerations for buying and installing industrial bollards.

Understanding the Importance of Industrial Bollards

Industrial bollards play a crucial role in ensuring safety and security in various settings. These robust and sturdy vertical posts are specifically designed to prevent unauthorised access, protect buildings and equipment, and enhance pedestrian safety. With their durable construction and reliable functionality, industrial bollards have become an essential feature in many industries.

Defining Industrial Bollards

Industrial bollards are available in a wide range of materials, including steel, concrete, and plastic. This versatility allows them to withstand the harsh conditions often found in industrial environments. Steel bollards, for example, offer exceptional strength and durability, making them ideal for heavy-duty applications. On the other hand, concrete bollards provide a solid and immovable barrier, ensuring maximum protection. Plastic, otherwise known as polymer bollards, offer a combination of strength and versatility. They often have steel cores for strength but feature a polymer plastic shell that allows them to flex upon impact. Ultimately, this means polymer bollards will last longer than purely steel bollards, which can bend, or entirely concrete bollards, which can chip, crack, and crumble after severe impact.

These bollards come in various sizes, designs, and styles to suit different needs and preferences. From simple and functional designs to more aesthetically pleasing options, industrial bollards can be customised to blend seamlessly with the surrounding environment.

The Role of Bollards in Workplace Safety

One of the primary functions of industrial bollards is to act as both a visual and physical barrier, preventing vehicles from entering restricted areas. As a solution for this, we offer 3-meter versions of our ImpactSAFE Heavy Duty Bollard for extra visibility for high lorry and truck cabins. By clearly demarcating boundaries, bollards help minimise the risk of accidents and injuries in the workplace. This is particularly important in industrial settings where heavy machinery, forklifts, and other vehicles are often in operation.

Strategically placing bollards at key locations can create designated safe zones, ensuring that pedestrians and workers are protected from potential hazards. These safe zones can be established around entrances, loading docks, walkways, and other areas where there is a high risk of vehicle-related incidents. By effectively separating pedestrians from vehicular traffic, industrial bollards contribute to a safer and more organised work environment.

Furthermore, industrial bollards help maintain smooth traffic flow within industrial facilities. By guiding vehicles along designated routes and preventing unauthorised access to certain areas, bollards ensure operations proceed efficiently and without disruptions. This not only improves productivity but also reduces the likelihood of accidents caused by congestion or confusion. We offer a light solution; Flexible Delineators that can demarcate different streams of traffic and snap back into place after being run over.

In addition to their practical benefits, industrial bollards can also enhance the overall appearance of industrial spaces. With the availability of different designs and finishes, bollards can be customised to complement the architectural style of the surrounding buildings. This not only adds aesthetic value but also creates a cohesive and visually appealing environment.

In conclusion, industrial bollards are essential elements in maintaining safety, security, and efficiency in various industrial settings. Their robust construction, versatile designs, and strategic placement contribute to the overall well-being of workers, pedestrians, and property. By understanding the importance of industrial bollards, businesses can make informed decisions to implement these vital safety measures.

Factors to Consider When Buying Industrial Bollards

Industrial bollards play a crucial role in enhancing the safety and security of a workplace. Whether you need to protect pedestrians, control traffic flow, or safeguard valuable assets, choosing the right bollards is essential. When making this important decision, there are several factors to consider that will ensure you select the most suitable bollards for your specific needs.

Material and Durability

One of the primary considerations when buying industrial bollards is the material used in their construction. The material significantly impacts their durability and longevity. Steel bollards, for example, offer superior strength and resistance, making them ideal for high-traffic areas or locations where vehicle impact is a concern. On the other hand, concrete bollards provide excellent impact resistance and are often used in areas where heavy machinery is present. Polymer bollards, crafted from durable plastic, blend robustness with flexibility. Their steel cores provide structural strength, while the polymer exterior grants the ability to flex when hit. This combination ensures a longer lifespan compared to solely steel bollards, which may warp, or concrete bollards, prone to chipping, cracking, and crumbling after intense impacts.

Furthermore, it is important to note that different materials may require different maintenance procedures. Steel bollards, for instance, may need periodic repainting to prevent corrosion, while concrete bollards may require occasional cleaning to maintain their appearance. Understanding the maintenance requirements of the chosen material is crucial for ensuring the longevity and effectiveness of the bollards.

Size and Design

The size and design of the bollards are also important factors to consider. The size will depend on their intended purpose and the surroundings in which they will be installed. For example, if you need bollards to control vehicle access, you may opt for taller and wider bollards to effectively deter unauthorised vehicles. On the other hand, if you require posts for pedestrian safety, shorter and more visible options may be more suitable.

In addition to size, the design of the bollards should also be taken into account. Consider factors such as visibility requirements and aesthetic appeal. Bollards that are highly visible can help prevent accidents and improve overall safety. Additionally, choosing bollards that blend well with the architectural style of your workplace can enhance the overall appearance of the area while still ensuring their functionality.

Furthermore, it’s crucial to look beyond to the broader spectrum of safety and operational efficiency within your workplace. Brandsafe offers an array of barrier solutions that cater to various aspects of workplace safety and functionality. From enhancing pedestrian walkways with our Polymer Safety Barriers to safeguarding storage areas and improving day-to-day operations with our Pedestrian Safety Barriers, each product is designed with the end-user in mind. Moreover, our Impact Protection Solutions provide an extra layer of security to both personnel and infrastructure, ensuring a comprehensive approach to workplace safety. When selecting safety barriers, consider the full range of options available to address the specific needs of your business, contributing to a safer, more efficient working environment. Explore our extensive product line to discover how Brandsafe can elevate safety and functionality at your facility.

Cost and Maintenance

Cost is another crucial consideration when selecting industrial bollards. While it may be tempting to opt for the most affordable option, it is important to weigh the initial cost against the long-term benefits. High-quality materials may have a higher upfront cost, but they often require less maintenance and offer a longer lifespan, resulting in cost savings over time. It is essential to consider your budget and balance it with the desired durability and performance of the bollards.

Furthermore, regular inspection and maintenance are crucial to ensure the continued effectiveness of the bollards. Developing a maintenance plan and adhering to it will help identify any potential issues early on and prevent costly repairs or replacements in the future. By investing in proper maintenance, you can extend the lifespan of the bollards and maximise their effectiveness in enhancing safety and security.

In conclusion, when buying industrial bollards, it is important to consider factors such as material and durability, size and design, as well as cost and maintenance. By carefully evaluating these factors, you can make an informed decision and select the most suitable bollards that meet your specific needs, ensuring the safety and security of your workplace.

Choosing the Right Bollard Supplier

When it comes to selecting a bollard supplier, there are several factors to consider that can greatly impact your overall experience and satisfaction. In addition to the basic criteria of reputation and experience, there are other important aspects that should not be overlooked.

Reputation and Experience

One of the first things to consider when choosing a bollard supplier is their reputation and experience in the industry. It is crucial to opt for manufacturers or suppliers who have a proven track record of delivering high-quality products and excellent customer service. This can be determined by checking online reviews and asking for recommendations from trusted sources. Check out our insightful case studies here.

Furthermore, a supplier with extensive experience in the industry is more likely to have a deep understanding of the various needs and requirements of different customers. They will have encountered a wide range of scenarios and challenges, allowing them to provide valuable insights and guidance throughout the purchasing process. With 14 years experience within the industry Brandsafe always strives to understand what the customer needs and deliver solutions that are tailored, effective, and reliable. Additionally, being part of the IWS Group, allows us to offer a complete comprehensive solution to warehouse and industrial requirements.

When selecting a bollard supplier, prioritise reputation and industry experience. A supplier with a strong track record in delivering quality products and exceptional customer service is essential. Online reviews and recommendations from trusted sources can provide insights into their reliability.

Moreover, seasoned suppliers are adept at navigating diverse customer needs and challenges, offering valuable insights and guidance. With 14 years of industry experience, Brandsafe exemplifies this expertise. We’re committed to understanding customer needs and delivering tailored, effective, and reliable solutions. As part of the IWS Group, we provide a comprehensive approach to warehouse and industrial safety requirements. Discover more about our commitment and solutions through our insightful case studies.

Product Range

Another important factor to consider is the supplier’s product range. It is essential to choose a supplier who offers a wide variety of bollard options to suit your specific needs. Whether you require removable, fixed, or retractable bollards, having a supplier who can provide the desired product variety is crucial.

Moreover, a diverse product range indicates that the supplier is well-equipped to cater to different industries and applications. This versatility can be particularly beneficial if you have unique requirements or if you anticipate the need for different types of bollards in the future.

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Customer Service and Support

While the quality of the bollards themselves is important, good customer service is equally vital throughout the entire buying process. From initial inquiries to after-sales support, it is crucial to choose a supplier who values open communication, provides timely responses, and offers assistance with installation, maintenance, and any other concerns that may arise.

Effective communication is particularly important when it comes to customisation options. A supplier who is willing to listen to your specific requirements and provide tailored solutions demonstrates a commitment to customer satisfaction. Additionally, a supplier who offers comprehensive support and guidance can help ensure that the bollards are installed correctly and are properly maintained, maximising their lifespan and effectiveness.

By considering these factors in your decision-making process, you can choose a bollard supplier who not only meets your immediate needs but also provides a positive and satisfactory experience from start to finish.

At Brandsafe, our commitment to excellence extends far beyond our products; it’s reflected in every interaction and service we provide. As we continue further into 2024, our focus is firmly on enhancing the customer experience through responsiveness and comprehensive solutions.

BRANDSAFE: OUR COMMITMENT

Responsive Service: In an effort to set new benchmarks within the industry, we aim to respond to all Supply Only enquiries within 48 hours. We understand the importance of timely solutions, and as part of our dedication to this goal, we offer next-day shipping for items that are in stock. This ensures that our clients receive the necessary safety solutions promptly, minimising downtime and enhancing operational efficiency.

At Brandsafe, our ethos is centred around providing not just products, but comprehensive safety solutions tailored to the unique needs of each client. Our approach is consultative and customer-focused, ensuring that every interaction is geared towards understanding and addressing your specific safety concerns and operational requirements.

Consultative Expertise

Our external sales team is renowned for its expertise and customer-centric approach. Recognised through numerous customer testimonials, our professionals excel in conducting detailed site surveys and inspections. This process isn’t about just selling a product; it’s about understanding your environment and recommending solutions that truly fit your needs. We pride ourselves on our ability to listen, analyse, and advise, ensuring that you receive the most appropriate and effective safety solutions.

Seamless Installation

Recognising the critical importance of minimal disruption to your operations, our specialist installation team is committed to flexibility and efficiency. We coordinate closely with you to schedule installations at times that align with your business activities, ensuring a seamless integration of our safety solutions into your workplace without impacting your operational flow. Our installers are not just technicians; they are skilled professionals who install each product with care and precision, reflecting our overall commitment to quality and customer satisfaction.

Furthermore, our goal is to alleviate the burden of safety management from our clients, allowing you to focus on your core business activities while we ensure your environment is safe and compliant. With our team of credible professionals, we take the ‘hard work’ out of the equation for you, providing peace of mind through our consultative approach and expert installation services.

Finally, our aim for 2024 is to not only meet the immediate needs of our clients but to also offer a seamless and satisfactory experience from the first point of contact to the completion of each project. Our dedication to providing rapid responses, efficient delivery, and comprehensive solutions underscores our ethos of ‘safety, simplified’. With Brandsafe, you’re choosing a partner who values your business and is fully invested in contributing to your success.

Conclusion

In conclusion, industrial bollards are an integral part of workplace safety measures. Understanding their importance, considering factors such as material, size, and design, and choosing the right supplier are crucial steps in the buying process. Additionally, following the correct installation process and conducting post-installation checks are vital to ensure the effectiveness and longevity of the bollards. By following this ultimate guide, you can make informed decisions and create a safer work environment with industrial bollards.

1

Gather up your tools and software

Before we proceed we will need to gather up a few supplies. I’ve also included a few optional items that I have found very useful in isolation milling of PCBs.

1 Software: I have used FLATCAM since shortly after it first came out and find it a very easy program to use. It works with Windows, OS-X and Linux. The program can be downloaded from here:FLATCAM. I will show you step by step how to use it for isolation milling later in this project.

2. PCB file: You will need a copy of the GERBER file for your chosen PCB. The GERBER file contains all the needed info for the isolation milling of your board and also for drilling the holes if it is a through hole board. I will include a sample GERBER file for you to use in this project so you can get started milling right away.

3. Copper Clad Board: You will need some copper clad board like FR1, FR4 or CEM. The board is a substrate which has a thin layer of copper bonded to it. By milling away parts of this thin layer we will make our PCB with the CNC and avoid the mess and danger of acid etching. FR1 boards do not contain fiberglass as their backing and can be bought here INVENTABLES FR1. Some folks prefer or need FR4 or CEM which can both be found here in a variety of colors and thicknesses in both single and double sided versions ABCFAB

4. End mills: Most folks isolation mill their traces with a common V shaped engraving bit like this one from INVENTABLES which work great for standard large trace boards. Those wishing to have a finer finish to their traces and for fine pitch trace milling, should consider something more along the lines of the FINE POINT ENGRAVER or the MICRO ENGRAVER END MILL. While both of these end mills require careful handling due to their extremely fine points, they render amazingly thin isolation traces for SMD boards with very little effort and leave a near burr free finish. You will also need a thin end mill to cut your PCB free from the copper clad once you are finished and ready to remove it. For milling in things like FR1 and FR4 it is advised to use a diamond cut end mill like this type HERE. I use a 1mm sized of this style to remove my boards from the surrounding copper clad board.

5. Drill Bits: Through hole boards are far easier to mill, but also need holes to be drilled to allow the components to be populated to the board. Double sided boards also need VIAS drilled and reference holes drilled. The sizes of drill bits you need will depend on your board and the components hole sizes. A large selection of drill bits can be found at DRILL BITS UNLIMITED or with DRILLMAN1 on Ebay. I have used both sources for over a year. They offer odd sized and multiple quantities of many drill bits. Often buying in quantity is cheaper and I highly recommend buying more than just one bit at a time, as they are a consumable, to ensure you have extras on hand. Inventables also sells a great starter set HERE

6. Sacrificial waste board and facing end mill: When milling a PCB even the slightest variation in height across your copper clad board can ruin your isolation milling traces. To help reduce this from happening you need to mill a pocket the size of your copper clad board into a sacrificial waste board of 1×4, 1×6 or 1×8 plain pine board or equivalent. This will insure your PCB board is level and flat relative to the spindle. This is an extremely important step along with probing your PCB before milling it. Most folks just use a simple 2 flute 1/8" fishtail end mill. I prefer a larger bottom cutting router bit like THIS or the equivalent, which is designed to cut when plunged into the waste board. The larger size faces the board much faster but is a 1/4 shank and needs a bit of power behind it to work well with your spindle. If you are unsure, it is safest to stick with 1/8" flat 2 flute end mill for resurfacing the small pocket you will need.

7. Sanding block: A fine sanding block is used to smooth your surfaced pocket and to clean burrs off your PCB once milled.

8. Double sided 665 tape: You need some double sided tape like This to attach your copper clad board to your surfaced waste board. Clamping it tends to bend the board reducing the chance of good traces being milled.

9. A well-tuned and square CNC mill. The fine details of a PCB need a very well-tuned and calibrated CNC mill to produce the fine isolation traces needed for PCB milling. Calibration is best done with a dial indicator for each axis to insure proper steps per unit settings. We will also need a set of probe wires attached to the mill controller. This is easiest on a TinyG, Planet CNC controller or on the new X Controller Inventables sells. But can also be done on the Arduino stock shield with Pin 5 and the Ground.

10. A set of calipers to measure your drill bits and the thickness of your copper clad board

11. Optional items: Flat screw driver for prying the board up from your waste board once you are finished milling.

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