The Benefits of Using custom Dewar Tank

     

Are you interested in learning more about custom Dewar Tank? Contact us today to secure an expert consultation!

 

   

 

Radiation Detector Dewar Autofilling
Aerospace Run Tank Level Monitoring
Outside or Wet Area Applications

Redundant Supply Auto-Changeover
Autofilling Biological Specimen Storage
Very Small Dewar Autofilling

Radiation Detector Cooling - Continuous reading capacitance sensors offer a much better solution for liquid nitrogen level control in radiation detector dewars compared to traditional point sensing based systems. Capacitance sensors have no moving parts and are fabricated with a bend such that they can be molded into the rubbery dewar collars. This allows the sensor to exit in the radial direction avoiding interference with the detector device. Existing point sensor based units can easily and affordably be converted to continuous reading level control. Such requirements are often very useful in germanium gamma ray detector (HPGe) liquid nitrogen autofill systems and Silicon (Li) x-ray detector liquid nitrogen autofill systems. This type of solution is applicable over the full range of dewar sizes commonly in use from 5 liters to 50 liters. It is important to communicate the exact detector make, model and dewar type you are using so that AMI can provide the correct sensor, collar or other necessary items. Installations using a bank of several detectors commonly require a liquid nitrogen header system which is also provided by AMI. Solenoid fill valves are connected to this manifold and the dewars independently fill as required via the controller. Autofill solutions for radiation detector dewars requiring all attitude range of motion are also available.

Aerospace Run Tanks - Run tank installations are typically very custom and demanding with requirements for high pressures, fast drain rates, long sensor lengths, high vibration and often multi-liquid compatible probes. AMI offers engineered solutions to each of these issues. High pressures are dealt with by using appropriate flanges with high pressure feed-throughs compatible with cryogenic temperatures. When necessary, AMI utilizes finite element analysis to model the stresses and verify that the design is within acceptable limits of the materials of construction. Hydrostatic pressure testing is available. Hydraulic dynamics play an important role when fast drain rates are involved and AMI addresses these issues with a combination of special sensor construction and fast electronics sampling. LOX Compatibility - Made using virgin Teflon and stainless steels, these sensors contain no epoxies or other materials that could act as a fuel source in liquid oxygen systems. Special care is taken to minimize residual oils during the construction process, however, special cleaning is required for liquid oxygen service. Although LOx cleaning services are not provided by AMI, once the customer makes arrangements with the cleaning specialists of their choice, AMI can drop-ship to them.

       

Liquid Oxygen
Measure the level of Liquid Oxygen. These sensors, made using virgin Teflon and stainless steels, contain no epoxies or other materials that could act as a fuel source in liquid oxygen systems. Special care is taken to minimize residual oils during the construction process, however, special cleaning is required. One interesting application is in the monitoring of LOx vessels mounted on vehicles used in transporting fish from hatcherys to local streams, ponds, and lakes. The rugged design allows the Model 175 to function flawlessly in this application, replacing a malfunctioning float system.

Redundant Point Sensing
Point sensors can be provided using the same proven capacitance technology used in our continuous sensors. Uses for such sensors can be as a redundant backup reading to a continuous sensor in highly critical applications. Alternatively, cryogenic range platinum RTD temperature sensors can be mounted in specified locations to provide a level of redundancy when required. In either case these point sensors are brought out for monitoring separately from the continuous sensor.

High Vibration
AMI recommends the use of our Rugged Service sensors in aerospace applications. These sensors are built to a more robust standard and will survive demanding applications or rough handling. To withstand high vibration, construction techniques are used to ensure no parts can fall off the sensor and become a contaminant inside the tank. Lock wires and tack-welded fasteners are used for this purpose.

Long Lengths
Long sensors of over 50 feet, rigid under their own weight and easy to install, have been fabricated. For handling and shipment purposes, these sensors are provided in sections and are either bolted together with a miniature flange or screwed together during assembly. Sensor sections are temporarily assembled at the factory before shipment to ensure proper fit. Each sensor section is match-marked for proper identification, and assembly instructions are normally provided.

Turbulence
Turbulence in the run tank can be caused by formation of a large vortex under high flow conditions. Lateral restraint of long sensors is recommended at several points along the length of the sensor. This can be accomplished by clamping or welding the sensor mast to an existing internal ladder or by installing radial spokes inside the tank. The sensor can also be mounted inside a heavy walled pipe that is secured at the top and bottom of the tank, if provisions are made for proper venting to insure the sensor "sees" the true liquid inside the tank. In less turbulent installations a simple pipe stub welded to the bottom of the tank can serve to prevent lateral movement of the probe.

High Flow Rates
Certain level applications require a very fast electronic signal update rate combined with specially designed sensors to provide a suitable level signal under extremely rapid level change conditions. Many of AMI's level instruments update the analog output reading every 50 mS and are therefore suitable for such fast fill or drain rates. By engineering the hydraulics of these high flow sensors, a minimum lag between the sensor liquid annulus and bulk tank level (level reading Lag) can be kept below 1 mm.

High Pressure
Level measurement systems for cryogenic applications up to 10,000 psig have been provided by AMI. By using commercial or custom designed flanges, high pressure feedthru connectors and custom sensor technology, almost no application is impossible. When required, the pressure boundaries are modeled and analyzed for stress using state of the art finite element programs. Hydrostatic pressure tests and certificates are readily available. ASME certified pressure vessel welders and specialized welding techniques are employed when required.

Signal Update Rates
When monitoring rapid changes in level height it is important to update your signal very quickly. AMI instruments update at rates ranging from 20 mS to 300 mS depending on the model selected. Often times the analog output signal is updated more rapidly than the display. Because of this AMI recommends obtaining an analog output option on any instrument for such applications.

 

Outside, Wet Area, and Industrial Applications - Liquid level transmitters and sensors can provide continuous sensing of cryogenic or non-cryogenic liquids in a outside or other wet environments.

 

Traditional Concentric Tube Sensors used with non-Industrial Indoor Instruments
Concentric tube capacitance sensors can be effectively "shorted" by the presence of electrically conductive water getting in the connection between the capacitance electrodes. This is most commonly a problem in the coaxial connection at the upper end of the rigid sensor. AMI fully understands the requirements to alleviate such problems, and offers several solutions. Frost-proof sensors keep the electrical connection out of the ice formation. Especially useful in food service or pharmaceutical environments requiring routine wash down cleaning, our Water-Proof kit seals this junction and prevents moisture from reaching the connection. Sensors with standard conduit adapters are also available to protect this coax connection from moisture. When the active portion of the cryogenic probe itself is exposed to moisture, the probe can either be dried (natural evaporation or forced dry gas purging) or given an initial cooling prior to reintroduction of the level measurement into the control loop. The latter is an effective method because ice is non-conductive and no longer effects the measurement after the moisture is frozen.

Traditional Concentric Tube Sensors used with Industrial Instruments
The Model 175 Industrial Cryogenic Level Transmitter is constructed using a fully weather-proof, corrosion-resistant NEMA 4X enclosure. The transmitter and concentric tube (typical) capacitance sensor are designed for mounting the transmitter integral with (atop) the sensor, or remotely. The sensor connection is made within the housing or remoting box, providing protection of the connection from the weather. Concentric tube sensors can be constructed with appropriate insulation for application in conductive media.

 

Auto-Changeover Systems - AMI offers an auto-changeover system by using the Auto-Changeover mode of the Model 286 Multi-Channel Liquid Level Controller. To accomplish this the user should own their liquid supply canisters and replace the existing visual float indicator with a continuous reading electronic capacitance probe. The replacement procedure is as simple as venting the tank, unscrewing the float and screwing in the capacitance sensor. Capacitance sensors are available with matching threads in correct lengths for most makes and sizes of cryogenic supply canisters.

 

Visual Float Device

 

Precision Capacitance Sensor Replacement

After capacitance sensors are installed in two supply tanks, a vacuum jacketed manifold with integral solenoid valves is installed between the two tanks. The Model 286 controller supplies the target dewar from one tank until it senses that a supply tank is near empty based on the user low level setpoint or based on exceeding a fill cycle time setting. Once an empty dewar is sensed the Model 286 will automatically switch to filling from the second supply canister and alert the user that one of the supply canisters is now empty. After the empty canister is replaced the system is reset by simply cycling the power on the Model 286. Shown here is an example of an installed system which monitors a critical device on a beam line. The target dewar in this installation is underground.

Auto-Changeover System in Use

Biological Specimen Storage - The long term care and management of highly valuable and/or irreplaceable biological specimen samples is a big responsibility. This is common in the case of fertility clinics. Many customers have experienced poor results with cheap single point low level alarm monitors which are notoriously unreliable. AMI does not provide such devices. Instead, AMI offers a more reliable, safer and more cost effective solution by equipping such Cryo-Bio dewars with autofilling capability. More reliable because of the advanced and proven features of our instruments such as digital readouts, High/Low alarms, remote computer communications, etc. Safer because lab personnel do not have to manually fill multiple dewars and risk burns from liquid nitrogen or back injury from transporting heavy LN2 containers. More cost effective because you eliminate the mundane task of routine manual-filling of multiple dewars every day. Most importantly, you insure that your valuable samples are always covered in LN2. We can apply our vast knowledge of continuous reading level controls to each installation. Individual portable dewars can be equipped with an autofill system by providing a modified dewar cap. A level sensor, vent and fill port are provided by AMI as part of each new cap assembly. If routine sample access is a requirement, a ruggedized sensor is available to help avoid accidental bending of the sensor element during handling. A flexible fill line or transfer hose makes removal and replacement of the cap assembly very easy. It is important to note that the level control instrument should always be powered OFF before removing the dewar cap to prevent sudden venting of gas due to starting an undesired fill cycle. An example of a modified wide mouth Barnstead Cryo-Bio sample dewar for use at a fertility clinic is shown here.

Autofilling Small Dewars - (Note - this hyperlink is to a movie that is 10 minutes, 36 seconds long and is 153,746 KB in size.)
In dewars with very small volumes or all-attitude requirements it is especially useful to incorporate the level sensor inside the dewar. Doing so provides only a single coax connection point on the outside of the dewar for connection back to the level instrument. Incorporation of the sensor in this manner provides almost no added heat load to the system and maximizes times between refilling, while adding the benefits of continuous level measurement. In such cases a fill tube, vent, and standard transfer line train complete the autofill system. It is important on small dewars to stain relief the transfer line to prevent unwanted forces on the dewar or fill tube.

A second approach, the Flow-Thru Sensor , is used for the majority of applications and will allow existing systems to be retrofitted in the field. The unique Flow-Thru sensor design allows liquid to pass through the center of the sensor while simultaneously and continuously measuring the liquid level. This invention is invaluable when autofilling small dewars where only a single port exists. In addition, venting of the internal vessel can also be built into this design, allowing for a complete turn-key solution to the problem of filling even the smallest dewars of less than 0.25 liters in size.

For more Cryogenic Pressure Vessel Designinformation, please contact us. We will provide professional answers.

In small dewar applications where the active sensor length is very short and the volume is small, an unexpected rise in the level reading can sometimes be observed. This increase can occur for different reasons depending on whether the dewar has just finished filling or has run dry. If the dewar had just finished filling and the increase occurred quickly, this is likely a result of residual liquid downstream of the fill valve flowing into the dewar after the fill valve has closed. If the dewar had just finished filling and the increase occurred slowly, this is likely a result of the external components of the flow through sensor reaching thermal equilibrium after the fill. A slight offset in capacitance occurs during the fill when the external parts are cooled. As the parts warm up, the offset returns to normal and reading is actually becoming more accurate. If the increase occurred after the dewar had run dry, it is likely caused by an &#;Air Offset&#;. Learn more about the Air Offset phenomenon which is common in small dewar autofill applications at AMI's Technical Support page.

Note that filling a dewar with liquid nitrogen is not necessarily a smooth process. As the nitrogen flows into the dewar, it is a combination of liquid and vapor. This two-phase fluid can cause significant bubbling and splashing in the dewar, resulting in fluctuations in the level reading until the upper setpoint is achieved.

 

     

A critical component in cryogenic containment vessels, dewars, are the corks and plugs utilized in these insulated containers. Dewar corks and plugs are commonly constructed of foam materials and are used for the temporary storage of cryogens. Customized foam corks and foam plugs are necessary to efficiently and safely contain these ultracold materials.

At PFI, we manufacture over 50% of all cryogenic plugs and corks used in the United States. We are industry-leading cryogenics manufacturers for dewar plug and cork fabrication. For a custom foam cork fabrication, contact us to speak with our machined foam experts.

Get a Dewar Cork Fabrication Quote

Cryogenic Plugs and Corks Fabrication

Cryogenic, bioscience, pharmaceutical and medical parts industries are just some that rely on specialized foams to be fabricated to precise specifications to endure and insulate temperature-sensitive materials. For substances such as vaccines and biopsies, shipping and storing the cryo material in containers filled with liquid nitrogen refrigerant significantly preserves the specimen and prevents its degradation.

For companies who utilize these cryogenic services, a vital component in these containers is the neck plug. These cryogenic neck plugs, also known as corks, are critical to the function of dewars. Cryo neck plugs must be fabricated from a high quality foam that can maintain its high insulation qualities at -320 degrees Fahrenheit. Cryogenic plugs must also be machined to the exact specifications and dimensions of the container to protect both the contents within the Dewar and those handling the container.

Fabrication of cryogenic plugs and corks is a highly specified process that requires extreme precision in manufacturing. PFI offers that precision in their machining and fabrication of a cryogenic plug or cork to endure the increase in demand for cryogenic technologies. Call today to discuss your cryo industry device needs.

(610) 856-

 

Machinable Foam Replacement Corks

As an industry leader in fabrication cryogenic foam corks and plugs, PFI is able to customize our products to your specifications. Our highly skilled foam machinist coupled with the most advanced foam fabrication and machining tools giving PFI the capabilities to machine replacement corks and plugs for your applications. Through our decades of experience and our team of cryogenic foam experts, we can reverse engineer and create the best custom cut replacement parts on the market today.

Learn about Chemical Resistant Foam

What Does Reverse Engineered Cork Mean?

Reverse engineering is the ability to dissemble and analyze an object to understand how it was manufactured in order to reproduce or replicate it. The reverse engineering process, regardless of the field of application, consists of three critical components:

• Information extraction, examination, and analysis from the object.
• Abstracting information into a conceptual model to guide design of a new object.
• Review, test, and evaluate the model to assess whether it is an effective reproduction of the original.

PFI&#;s reverse-engineering capabilities are utilized in manufacturing many other products aside from just cryogenic foam. PFI can reverse-engineer your replacement components to create precise, machined reproductions, such as custom aerospace machining, precision medical machining, and more. We focus on quality control to outperform competitors and give you a solution to your industrial equipment questions.

PFI with your reverse engineering product request

The Advantages of Cryogenic Corks

Using cryogenic foam corks and plugs present several key advantages to the user. PFI can fabricate and machine rigid foam with a precision to meet even the most critical tolerances. Our cryogenic foam that we utilize has a temperature tolerance that can range from -320 to 350 degrees Fahrenheit.

These particular foams offer impeccable thermal insulating qualities and can be utilized in a wide variety of applications including Dewars fabrication. In the instance of Dewars, our cryogenic neck tube corks are an essential component in preventing any accidental interaction with the contents of the Dewars.

What Material Is Used For Making Dewar Cork?

Several different types of foam are suitable for cryogenic applications. At PFI, we used the highest quality materials to fabricate our dewar cork. We use the following materials in our industry-leading custom cut corks and plugs:

• Expanded polystyrene (EPS)
• Duna (Corafoam®)
• A400
• Diab-H45 and Diab-HGX F600

PFI prides itself on its ability to machine some of the most highly advanced foam materials in the industry. We are one of a small elite group of cryogenic fabricators in the United States with the capability to machine all DUNA foam products and Corafoam® materials. Contact our foam cutting specialists to machine and fabricate a variety of cryogenic products out of these superior materials to form corks and plugs to your Dewar tanks and containers.

Choose PFI to Manufacture Your Cryogenic Cork

What makes PFI your best cryogenic cork solution? Decades of experience and producing over 50 percent of the United States&#; cryogenic plugs and corks. Our customized foam machining service paired with our expertise in reverse engineering can create the highest quality Dewar cork you require. Contact us today and let PFI fabricate and machine your next cryogenic Dewar foam project.

Contact PFI Advanced Equipment Manufacturers

Related

If you want to learn more, please visit our website Lng Cryogenic Pressure Vessel.