How To Cut Corner Guard Molding

Key Takeaways

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• Precision Measuring: Ensures accurate fit and protection for corners.
• Correct Tools: Key for making clean, precise cuts.
• Professional Finish: Techniques for both standard and complex angles.

Mastering corner guard molding cuts:Check out our wall protection

Knowing how to cut corner guard molding is an essential skill for any contractor to know and whether you run your own contracting business or are planning to set up your business, you will need to know how to cut a corner guard molding properly to ensure that your business gets a positive reputation .

When you know how to do it, it doesn&#;t take that much time to complete, making it one of the easiest projects to complete. In this guide, we&#;ve gathered a variety of instructions on how you can achieve a perfect cut for your corner guard molding with ease. Whether you have a particular angle in mind or just want to know the basics, we have covered everything so you can complete your project with confidence. 

How to miter a corner

The first thing you need to learn is how to properly miter a corner. A miter is created when two pieces of wood are joined together at an angle (usually 45 degrees) to create a corner. This is usually done when cutting corner guard moldings. The first thing you will need to do is choose what kind of saw you want to use when cutting the trims.

A miter hand saw will allow you to cut the trim at specific angles and are more advanced than other models; however, this isn&#;t to say that you can&#;t use an electrical hand saw or table saw. Bear in mind that these latter options may require more measuring but when you are first cutting a corner guard, you want to make sure that you are being as accurate and precise as possible when it comes to calculating the angles needed. 

Before we delve into the specific instructions on how to cut a corner guard molding, you need to equip yourself with the appropriate tools and supplies so you can complete the job efficiently and safely. Here is a list of the basic supplies and tools you will need:

• Angle gauge
• Bevel protractor
• Calculator
• Caulk gun
• Coping saw
• Dust mask
• Earmuffs
• Hand gloves
• Measurement tape
• Miter saw
• Paint
• Safety goggles
• Sandpaper
• Utility knife
• Wood file

How to cut corner guard molding

Now that you have all the supplies you need, here is our step-by-step guide to cutting corner guard molding:

1. Prepping the area

Before you begin, you will need to prep the area properly to ensure that you complete the task correctly and safely. Start by taking accurate measurements that you will need so you know how much trim you will need. Ensure that you leave a little bit of trim to spare but not too much that it will become distracting and difficult to cut. When you have done this, use your protractor to determine that your wall&#;s angle is so you can accordingly cut your pieces so it will fit as closely as possible. 

Before moving onto the next step, make sure you have put on your safety gear including eyewear, earmuffs and gloves so you can be as safe as possible when using your saw. 

2. Cutting the trim

Using your miter saw, cut your trim at an angle between 45 degrees and 60 degrees. Place this trim against the corner to ensure that it will fit correctly. Now do the process again for the other piece of trim and make sure that the two pieces can be connected when you push them together. Cut the pieces of trim to your desired length using the miter saw and use the caulk gun to close up any holes.

3. Cutting the inside trim

Once you have completed the previous step, you need to cut the inside of your corner trim using the coping saw by cutting a 45 degree angle in the piece of trim and connect these trims together. Make sure that the trims stay in place as you are clamping them together while attached to a flat surface. Lastly, smooth out the edges of the trim using the wood file and it should be ready to be installed onto the wall. 

Cutting a 90 degree corner trim

Arguably the most difficult type of corner trim to achieve, the 90 degree cut requires you to trim your molding to create two 45 degree edges which in turn come together to form a 90 degree corner guard. It may seem difficult to achieve because you have to be so precise but here are the steps that you need to follow to achieve this:

1. Measuring the wall and corner

Before you begin, make sure that you measure the wall and corner using a pencil so you can clearly trace what the molding should look like. 

2. Align the miter saw in location

When you are confident that the measurements are as accurate as possible, align your miter saw in the location with the sharpest tip placed at the center of your molding. 

3. Changing the angle

Alter the angle to 45 degrees which will prevent any damage occurring on the trim and take the metal away from the center of the wood. 

4. Measuring both sides

Now you need to measure both sides and make sure that you adjust the trim accordingly to make sure that you have a 45 degree angle setting. 

5. Trimming the other end

Trim each end and cut out the shape at sharp angles which should indicate that you have a perfect 90 degree angle guard. Make sure the edges are even. 

6. Soldering the pieces

When you are confident that you have successfully evened out each piece, solder all of the pieces together on both the top and bottom to ensure that it is secure. 

Conclusion

Overall, learning how to cut corner guard molding doesn&#;t have to be such a stressful endeavor. Once you know exactly what to do to complete the job with the best results and quality. Knowing what you will need for each step will ensure that you are not making the same mistakes as before which in turn will save you a lot of time and effort in the long run. Make sure that you are not cutting the corners while completing other tasks such as creating the moldings or cutting out a complex shape until you know exactly what measurements you need to cut them to.

Delivering damaged goods can often have a greater impact on your business than on the customers you serve, especially in the packaging industry. 

When a customer receives a damaged package, it gives them the impression that your business is careless or cannot effectively deliver goods. On a similar note, it indicates to your potential customers that they can expect to deal with lost time and damaged products when working with your business.

By protecting your products in transit, you&#;re also protecting the good name of your business. That&#;s why it&#;s important to fortify the most vulnerable parts of a package against impact, side, or corner damage. 

One of the most efficient and cost-effective ways to safeguard goods is by utilizing edge protectors.

You may be wondering: what are edge protectors and what is the purpose of edge protectors? We&#;re going to cover that, along with why they&#;re useful, and everything else you need to know about edge protectors also known as corner boards.

Are you interested in learning more about how to cut plastic corner guards? Contact us today to secure an expert consultation!

What are Edge Protectors?

Edge protectors reinforce a package, palletized load, or stack of boxes. They can be applied to every corner for maximum protection, support, and stability, or they can be used as needed to protect against damage from strapping and provide additional layers of support.

What are Edge Protectors Used For? 

Edge protectors, sometimes called corner boards or edge boards, are incredible at securing the most vulnerable places on a package, the edges, because they are able to provide uniform weight distribution. Acting as an internal pallet reinforcement, they create stability for multilevel stacking by moving more stress to the edges of a container.

By strengthening the edges, a corner board turns one of the weakest and most damage prone areas of a package into a support beam. In doing this, the package or load gains increased structural stability and stackability. An additional benefit is that they also increase the effectiveness of stretch wrap, plastic strapping, or tape by further securing the load.

What is the Purpose of Corner Boards? 

Corner boards or edge protectors provide several layers of protection past simply strengthening boxes and improving stackability. They protect edges and corners against blows, scratches, and damage from straps, as well as prevent secured packages from colliding, falling, or shifting during transit.

You can easily use edge protectors to add an extra layer of protection to your goods, saving you money that otherwise would have been spent replacing damaged goods or recouping lost time. 

What are Corner Boards Made Of? 

Most edge protectors are made by laminating together multiple layers of 100% recycled paper. These layers are formed with water-based adhesives, then shaped into a rigid right angle, or &#;U&#; shape, before finally being coated with a biodegradable, water-resistant coating. 

Edge protectors have an almost unlimited variety in shape, thickness and size. The shape can be molded to almost any configuration to protect 

Some corner board manufacturers also offer the option to print custom graphics onto the board. While this is only a visual difference it does a fantastic job advertising the manufacturer throughout the life of the shipment and beyond. An added benefit is that printing is offered at a very low cost for large orders.

Selecting the Right Edge Protector

All in all, edge protector are an incredible option if you&#;re looking for an affordable and effective way to protect edges, strengthen boxes, and facilitate stacking. But before you can buy any corner boards, you need to know how to select the right one for your operation. 

How to Measure Edge Protectors

There are four measurements to consider when selecting edge protectors:

1. Leg length A
2. Leg length B
3. Board Length
4. Caliper

Leg length determines the length of each side of the edge protector. Leg lengths are measured independently of each other because they can be different lengths. Most corner board manufacturers can do custom leg lengths depending on your needs.

The longer the leg, the more protection it provides against strapping. Most corner board manufacturers offer leg lengths ranging from 1.5&#; to 3&#;.

Board length is equal to the overall length of the corner board. You can always cut a corner board shorter, so it&#;s common for businesses to order their corner boards longer than needed. Corner boards are largely available from 6&#; to 240&#;. 

The last measurement you need to consider is the caliper. Caliper is the thickness of the corner board and is measured in thousandths of an inch. You can commonly find caliper sizes ranging from .080&#; to .3&#;. 

How to Choose Corner Board Strength

The strength of a corner board is directly tied to its caliper, or thickness. There are three levels of thickness: 

• Light Duty Caliper Corner Boards 
• Medium Duty Caliper Corner Boards 
• Heavy Duty Caliper Corner Boards

Light Duty Caliper Corner Boards 

Light duty calipers range from .080&#; to .150&#;. Corner boards that fall under this caliper range are best used for reinforcement purposes. The corner boards will provide additional strength to boxes, as well as protection from strapping, but that&#;s all. 

This is the way to go if you&#;re trying to save on cost. There is no need to go for the strongest and most expensive corner board when a light duty one will do the trick. 

Unless you&#;re going to be stacking boxes, stick to light duty corner boards. Light duty will handle the pressure of strapping and protect the corners, but it provides the least amount of stability and stacking support compared to the other two calipers. 

Medium Duty Caliper Corner Boards 

Medium duty calipers range from .160&#; to .200&#;. Corner boards that fall under this caliper range are effective supports. They will provide better weight distribution, which makes for a safe, stable base if you need to stack another box on top.

This is the best option if you stack boxes for transportation. It&#;ll provide protection than light duty, is stronger, and has the added benefit of improved stacking. 

Heavy Duty Caliper Corner Boards 

Heavy duty calipers range from .225&#; to .300&#;. These are the strongest, thickest corner boards you&#;re going to find commercially available. Anything thicker than this will probably have to be custom made for the order. 

This is the best option for multi-layer stacking, stabilization, and overall protection is heavy duty. They add the most strength to a box, providing it with sufficient weight distribution to promote the highest level of stability. If you&#;re worried about goods falling over in transit, these corner boards are your solution.

Final Thoughts

Your customers deserve the highest quality service, it&#;s why they went to you in the first place.  An investment in edge protectors is an investment in the safety and well-being of you and your customer&#;s products. 

The best thing you can do for your customers and your business is to ensure the highest quality services by investing in high levels of protection. 

Edge protectors or corner boards are a great, affordable option if you&#;re looking for high quality protection. They protect goods by improving box strength and load stability, saving you money in the long run on lost time and damaged goods.

With custom graphics, you can even use edge protectors to expand and advertise your brand. 

If you&#;re interested in ordering edge protectors or corner boards, or have any questions about how you can use corner boards to improve your transportation operation, consider reaching out to an Imperial Dade facility near you. 

At Imperial Dade, our experts are highly experienced in shipping, transporting, and packaging goods. Reach out to one of our packaging experts today for a free consultation of your packaging program. 

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