Eight Commonly Used Industrial Hydraulic Press Types

Author: Justin

May. 13, 2024

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Eight Commonly Used Industrial Hydraulic Press Types

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The industrial market boasts a wide range of hydraulic shop presses. Here, we examine eight essential types and their distinct functions. Let's dive in.

Eight prevalent hydraulic press types in the industry

1. Composite Molding Press: Ideal for molding two different materials within the same pocket, utilizing transfer and compression molding techniques.

2. Lamination Press: Specializes in bonding thin materials with physical pressure, commonly used in industries like credit card manufacturing and printed circuit boards.

3. C Frame Press: Known as the gap frame hydraulic press, its C-shaped design saves space on the shop floor. It's versatile, handling materials such as plastic and rubber efficiently.

4. H Frame Press: This press, resembling the letter 'H', can manage multiple press applications simultaneously. Coming in capacities ranging from 3 tons to 200 tons, it’s one of the most versatile presses available.

5. Post Press: A fundamental but versatile press that aids in supporting platens and bolster assemblies during the forming process, widely used in various industrial settings.

6. Vacuum Press: Features a closed work area, allowing operators to remove gas vapors and air during the forming process. This setup provides precise control over material pressure and temperature.

7. Compression Molding Press: Central to the rubber molding industry, this press excels in compressing materials with low waste production and cost-effectiveness.

8. Transfer Molding Press: Combines compression and injection-molding, providing accurate handling of light materials. It preheats materials, reducing cure times, making it common in plastics factories.

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Selecting a Hydraulic Press

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  1. Tonnage. The tonnage required for a hydraulic press is comparable to that of a mechanical press, using similar formulae and interchangeable tooling. However, hydraulic presses offer more precise tonnage adjustments for specific jobs, reducing guesswork in press room operations.
  2. The action of the machine. Generally, the stroke effect in hydraulic presses aligns with mechanical presses. While certain applications like coining and soft jewelry may benefit from mechanical presses, hydraulic presses excel in deep drawing due to their full power stroke.
  3. Type of press selection. Open-gap presses provide three-side access; 4-column presses ensure even pressure distribution; straight-side presses offer necessary rigidity for off-center loading in progressive die applications. Critical work demands higher reserve tonnage capacity.
  4. Accessories. Hydraulic press builders offer various accessories, including:
    • Distance reversal limit switches
    • Pressure reversal hydraulic switches
    • Automatic cycling
    • Dwell timers
    • Sliding bolsters and rotary index tables
    • Die cushions
    • Ejection cylinders or knockouts
    • Electronic light curtains and other safety devices
    • Touch screen controls
    • Servo system feedback for precise stroke control
  5. Quality. Hydraulic presses vary in quality, from light-duty models for brief work moments to heavy-duty machines for general metalworking. Key construction points to compare include:
    1. Frame. Evaluate rigidity, bolster thickness, dimensional capacity, and overall construction.
    2. Cylinder. Consider the diameter, construction, manufacturer, and serviceability.
    3. Maximum system pressure. Industrial presses typically operate at 1000-3000 psi for full tonnage.
    4. Horsepower. Press stroke duration, length, and speed determine necessary horsepower; compare ratings.
    5. Speed. Refer to specifications to understand the hydraulic press speed.

For more Hydraulic press types information, please contact us. We will provide professional answers.

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