Choosing an Insulated Panel for Your Project

Author: Evelyn

Dec. 02, 2024

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Choosing an Insulated Panel for Your Project

WHAT FACTORS SHOULD YOU CONSIDER WHEN CHOOSING INSULATED METAL PANELS?

With the increase in the use of insulating panels, many customers think that insulated panels became a commodity.

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WHAT IS A COMMODITY?

'A commodity is an economic good or service that has full or substantial fungibility: that is, the market treats instances of the good as equivalent or nearly so with no regard to who produced them.' (Wikipedia)

In our opinion, considering insulation panels as a commodity is certainly a mistake.

WHAT TO CONSIDER WHEN CHOOSING AN INSULATED PANEL?

BEFORE THE PURCHASE

Before the purchase of insulated panels, you have to identify the needs of your project.

  1. What will be the application of the panel: roof or wall?
  2. Is the working environment of the insulated panel: aggressive or non-aggressive?
  3. What are the fire safety requirements of the project?
  4. Aesthetic needs of the project are important?
  5. What will be the resistance to snow loads on the roof?
  6. What will be the resistance to wind loads of the wall?
  7. Do you need noise isolation as well?

WHAT TYPE OF INDUSTRIAL INSULATION IS THE BEST?

There is no best type of insulation. There is a type of insulation that better fits your project needs.

INSULATED PANELS ARE NOT ALL THE SAME

The insulating panels are not all the same. Certain characteristics make insulated panels different from each other. Therefore, it is very important to check the features of insulated panels to comply with project requirements first. And do not rely only on the price of insulated panels.

For example, the density of PUR or PIR foam has always to be at least 40 kg/m3. Or the thickness of the sheets that has to align with project needs in terms of resistance, aesthetic needs, and efficiency.

So, is it wrong to call insulated panels commodities? Yes, it is wrong. Because we can have two products with different prices but different characteristics as well. Therefore, it would be unfair to offer the same price for a 40 mm insulated panel with both sides pre-painted in 100 micron PVC and a 40 mm panel with both sides pre-painted in 25-micron polyester. Why?

Because it is a product that has superior characteristics. Therefore, it cannot have the same price as a product that has inferior characteristics.

WHAT ARE THE CORE ADVANTAGES OF SANDWICH PANELS?

Core features of sandwich panels that have produced the rapid growth of their usage, particularly in construction and refrigeration, include:

  1. Thermal resistance. The use of sandwich panels minimizes thermal bridges through the joints;
  2. Acoustic insulation: the installation of a system with sandwich panels contributes to reducing the diffusion of noise;
  3. Fire behavior. Sandwich panels have different fire behaviors, resistance, and reaction, depending on the type of insulation and the metal sheet thickness. The user will need to choose between the different sandwich panel types, depending on the requirements;
  4. Impermeability: The assembly system of sandwich panels helps create air and water-tight buildings.

PRACTICAL RECOMMENDATIONS

For example, if you have to build a cold-room for sea-foods processing, we recommend using a type of coating that better resists the aggressive environment. Here you can find recommendations when choosing an FM-approved insulated metal panel for your project.

CONCLUSION

After reading this blog post, you know what to consider when choosing an insulated panel for your project.

CONTACT US

To learn more about the factors you should consider when choosing insulated panels, you can get in touch at +44 . You can also contact us via or by completing the contact form below. Once you reach out to us, we can provide you with a free quote and can also discuss our products and services further.

The Benefits Of Using Insulated Metal Panels In Athletic ...

By Karim Muri

A report by Prophecy Market Insights reveals that the sports facilities market, valued at approximately $136.8 billion in , is projected to grow at a CAGR of 24.30%, exceeding $991.7 billion by . According to the report, this market's growth is driven by increasing sports participation, rising sports tourism, and a growing emphasis on sports and recreation. Stadium and arena projects are part of this market growth, with Sports Business Journal reporting that more than 280 stadium and arena projects (new and major renovations) are slated to wrap up by or later.

As new builds and renovations of athletic facilities continue to ramp up, insulated metal panels (IMPs) are becoming a staple in the construction of these facilities. IMPs consist of an outer skin that serves as either metal wall siding or metal roofing, and an inner face that acts as a metal interior finish or liner, with insulation sandwiched between these metal skins.

From stadiums to training centers to aquatic centers to ice rinks and more, insulated metal panels are a popular design choice for sports venues because of their strong thermal performance, design flexibility, durability, ease of installation, and more.

Thermal Performance

Large scale sports facilities consume a lot of energy; lighting, scoreboards, and HVAC systems all contribute to the facilities' energy consumption. One study found that a medium-sized stadium housing 55,000 seats consumed an average of 10,000 MWh of energy per year, leading to approximately 3,600 tons of carbon emissions.

League schedules, owner expectations, eagerness of teams to practice and compete in new facilities, and fan anticipation all contribute to the accelerated construction schedules of sports venues.

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To help reduce sports facility energy consumption and carbon emissions, architects and designers are specifying IMPs that provide high thermal performance. These metal panels feature thermal resistance ratings of over R-8.0 per inch.

The thermal insulation capabilities of IMPs make them ideal in the construction of large-scale buildings like athletic facilities. Featuring a full air and water barrier and a core of continuous, rigid insulation, IMPs offer an advantage in thermal efficiency over many traditional wall assembly materials for the same wall thickness. The built-in insulation in the metal panels creates an excellent barrier against heat transfer, helping sports venues reduce energy costs, meet increasingly stringent energy codes, and maintain a comfortable indoor environment.

Lowering Carbon Footprints

With growing concerns about the impact of building construction on the environment, sustainable building practices have moved to the forefront of construction and renovation projects in every sector, including the sports industry. One strategy to address how sports facilities can be more environmentally friendly is to reduce their energy usage. To reduce carbon footprints, architects and contractors are embracing building practices use sustainable building materials.

IMPs are increasingly being used to construct and renovate athletic facilities to lower the environmental impact of these facilities. IMPs can contribute to a lower carbon footprint of sports venues, helping these large-scale buildings achieve decarbonization targets by providing continuous insulation that is airtight and moisture resistant.

With insulation that meets energy efficiency code requirements, insulated panels can also help building projects earn Leadership in Energy and Environmental Design (LEED) certification in the U.S. Green Building Council's green building rating system.

Colby College's Harold Alfond Recreation and Athletics Center demonstrates how IMPs can be used in the construction of athletic facilities to reduce carbon emissions. The inherent structural capacity of IMPs allowed for a reduction in steel structure, enabling the elimination of 22.7 tons of steel support girts, significantly lowering the associated embodied carbon.

Design Flexibility

Sports facilities, whether they are venues for pro athletics, college athletics, or other types of athletic activities, all require a distinctive, on brand look.

IMPs allow architects to design buildings that reflect their respective brands. Offering numerous design possibilities, IMPs come in standard and custom colors, a variety of textures and finishes, and an extensive selection of innovative panel profiles. These panels can also be arranged both vertically and horizontally to help create visually striking structures.

The design possibilities offered by IMPs enable architects to maintain style without compromising durability, practicality or performance.

Durability

Sports stadiums and other athletic buildings must stand up to the wear and tear of fan foot traffic and weather conditions. Designed to last for decades with minimal upkeep, IMPs help buildings maintain excellent air- and water-tightness, as well as high thermal performance, over an extended period.

This durability is critical for sports venues like the Daytona International Speedway, which welcomes over 100,000 fans each year for the Daytona 500 and other races at the track. Renovated in , IMPs were used in this project to help the facility stand up to the extreme foot traffic and the hot Florida sun.

Ease Of Installation

Building construction and renovation projects in the sports industry often have tight construction timelines that must be met. League schedules, owner expectations, eagerness of teams to practice and compete in new facilities, and fan anticipation all contribute to accelerated construction schedules of sports venues.

IMPs are an all-in-one solution that can be erected quickly, when compared with traditional multi-component wall assemblies. Requiring only one type of installer, IMPs create a weathertight building envelope in reduced time, fast-tracking construction to help prevent construction delays.

According to the Metal Construction Association's (MCA) Selection Guideline for Insulated Metal Panels, IMPs can be erected at a rate of up to 5,000 sq. ft. per eight-hour shift by a four-man crew on an industrial project, and up to 1,100 sq. ft. per eight-hour shift by a four-man crew on an architectural project.

Accelerating speed of build with IMPs creates construction efficiencies that result in labor cost savings, faster dry-in of a project, and shorter project schedules.

Speed of build was critical in the construction of Chase Stadium, home to Major League Soccer Team Inter Miami CF. The selection of IMPs in this project played a key role in ensuring the stadium met its 10-month construction deadline and was ready for the team's debut in early .

Offering excellent thermal performance, design flexibility, durability, and ease of installation, insulated metal panels are increasingly becoming a popular building envelope solution for athletic facilities.

Muri is Vice President of Marketing Services and Strategy Development for Kingspan Insulated Panels North America. Muri has led strategic marketing in the construction products market for nearly 20 years. His global experience includes leadership roles in Australia and the United States, working in both the residential and commercial building sectors.

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