In the oil and gas industry, different types of shale shaker screens play a crucial role in the drilling process. These screens are used in shale shakers to separate solid materials from drilling fluids, ensuring the efficiency of the drilling operation.
Shengjia are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
shale shaker screen plays a pivotal role in the efficiency of the oil and gas drilling process. As a crucial component in the solids control system, selecting the right type of shaker screen is essential for optimal performance. Let&#;s delve into the various types of shale shaker screens available in the market.
Flat Shaker Screen
The Flat Shaker Screen have a flat, smooth surface and are generally less expensive. They are more suitable for removing larger-sized solid particles from drilling fluids but may not be as effective with finer cuttings.
Hook Strip Flat Screen
The hook strip flat screen features a single layer mesh bonded directly to the screen panel. Its simple structure and easy installation method makes it a popular choice among operators. This screen type is effective in removing larger solids from drilling fluid.
Hook strip flat screen is very popular choice in the oil and gas industry. The hook strip flat screen have a simple light weight structure, with high operational efficiency and good fluid handling capacity. It works by preventing solids from passing the screen.
When comparing hook strip soft screen with hook strip flat screen, the hook strip flat screen is more durable and reliable. It has the capacity to filter out the mud and other impurities efficiently in oil. This type of screens are extensively used as vibrating screen in the oil production industry due to its efficient capacity in waste management and drilling fluid control.
Hook strip soft screens
Hook strip soft screens is one of the types of shale shaker screens, designed to be easily installed and replaced, making them a cost-effective option with high screen turnover.
The screens are made from two or three layers of stainless steel wire mesh, and the structural design of the hook strip soft screen is similar to hook strip flat shaker screen.
Hook strip soft screens are designed in a way that it can be easily installed and replaced, making them cost-effective for shakers with high screen turnover.
The mesh size of these screens is available in various types and sizes.
Selecting the right shaker screen depends on different drilling conditions.
The specifications of hook strip soft screen can be customized according to the industrial requirement.
Steel Frame Screen
Steel frame screens is one of the types of shale shaker screens, constructed with a steel frame in combination with 2 or 3 layers of stainless steel woven wire mesh and perforated plate to achieve efficient solids separation. The steel frame, robust construction adds strength and durability, making it suitable for high volume drilling operations.
The steel frame screens are suitable for both oil based and water based drilling fluids.
Compared to hook strip flat screen and hook strip soft screens, the steel frame screen has higher strength and better abrasive resistance. Thus ensuring a better loading capacity and operational efficiency of the screens.
Pyramid Screen
Pyramid shaker screen also called three-dimensional shale shaker screen is one of the types of shale shaker screens with a single side screen compression system. The mesh size of pyramid screens are smaller than steel frame shaker screens. The fine mesh size maximizes the solids removal capacity of the screen.
These types of shakers, maximize the solids removal capabilities of the screen and is optimal for various shakers types, such as, linear, elliptical and circular motion shale shakers.
Compared with the flat hook strip & soft hook strip shale shaker screen, pyramid shaker screen has more available screening non-blank areas.
Tests has shown that, due to the screen&#;s corrugations structures, the capacity of the shale shaker screens gets about a three-fold improvement, while the screen still maintains the equivalent cut-point level of the flat shaker screen.
Its application reduces the number of shakers which reduces the total space and shale shaker screen pricing.
Composite Frame Screen
Composite frame screens consist of two or three layers of stainless steel mesh with a composite material frame which provides enhanced durability and resistance to wear and tear. Different mesh layers have different density, when arranged properly can enhance the screen&#;s capacity.
This innovative design provides enhanced durability and resistance to wear and tear. Composite frame screens offer extraordinary performance in both onshore and offshore drilling applications.
Featured content:Razor Concertina Wire Barriers Installation Steps and Tips
Installation Tips for Double Wire FencingYour Best Choice For Temporary Construction FenceIf you are looking for more details, kindly visit Brandt VSM300 Primary Composite Screen Replacement.
Composite frame screens feature a composite material frame, combining the strength of steel with the corrosion resistance of plastic. Composite frame screens offer excellent performance in both onshore and offshore drilling applications.
Corrugated Shaker Screen (PMD)
Corrugated shaker screens have a wavy or corrugated surface which provides an increased screening area. They are effective at separating finer particles and can be used for oil based and synthetic drilling fluids.
Corrugated Screens with three-dimensional design offers the benefit of adding up a substantial screen area of about 25% to 50%, which the traditional flat type screens don&#;t have.
PWP Screen
PWP (perforated wear plate) screens feature perforated metal backing with a layer of woven wire cloth bonded to the surface. This configuration provides superior wear resistance and ensures efficient solids removal. PWP screens are ideal for heavy-duty applications where abrasion and impact are prevalent.
Pre-tensioned Shaker Screen
Pre tension screens are tightly stretched and attached on a frame for improved screen tension and longevity. They are known for their consistent performance are commonly seems in demanding drilling conditions.
The screen panel can be of any type such as hook strip, corrugated etc;
Conclusion
Selecting the right screen from the different types of shale shaker screens is crucial for optimizing the performance of the solids control system in oil and gas drilling operations. YKM International LLC is the manufacturer of comprehensive range of wire mesh for different types of shale shaker screens designed to meet the diverse needs of the industry. Whether it&#;s hook strip flat screens for simple installations or composite frame screens for enhanced durability, YKM has got you covered. Invest in quality shale shaker screens to maximize efficiency, reduce downtime, and achieve greater success in your drilling endeavors.
A Shale shaker screen refers to the type of mechanical screen. It can separate solids and take them out from drilling fluid such as mud. Most shale shaker screens have stainless steel, composite, or polyurethane frame. The shale shaker has a moving or vibrating screen that removes cuttings from the mud for easy disposal. The vibrating sieve or screen can strain the cutting out of the mud. So, it plays a vital role before pumping the mud back into the borehole.
Shale shakers have become the easiest and most commonly used solids removal equipment. It can reduce costs during drilling applications. It comes in handy when you use a liquid as a drilling fluid. Circulate rate, drilling fluid properties, and shaker design control the screen selection. Unfortunately, when you use shale shakers incorrectly, the performance of the solid removal equipment falls down. Hence, you should choose the best shale shakers and use them properly. Read ahead to know more.
Benefits Of Shale Shaker Screen
While shale shaker has high significance, most people often overlook this piece of equipment. It has high importance on a drilling rig. The shale shaker screen acts as the first line of defense against major solids control equipment and drill cuttings. A Shale shaker can ensure solids control. Therefore, it can ensure the following benefits:
- Increased drilling
- Lower disposal costs
- Reduced mud costs
- Enhanced bit life
Choosing The Best Shale Shaker Screens
To control the mud and chip, you have to choose the best shale shaker screen. It is a prominent factor in the enhanced efficiency of the equipment. The equipment you choose must suit the specific needs of your project. It includes selecting the accurate vibrating screen needed according to the drill cutting&#;s type and the characteristics of the mud. Here are some of the factors you should check:
Type Of Shale Shaker Screen
Depending on the type of project, you need to choose the shale shaker screen. Below given are the types of shale shaker screens:
Linear Motion Shale Shakers
It is the equipment incorporating the latest shaker technology. It is the shaker used commonly for solid control in the gas and oil drilling industries. The linear motion using a pair of shafts may provide enhanced cutting conveyance. The shafts rotating in the opposite directions can also ensure improved liquid retention due to uphill slope operation.
Balanced Elliptical Motion Shale Shakers
The shale shakers with balanced elliptical motion may prove effective where you expect a high and heavy presence of solids while drilling top-hole sections. This type of shale shaker produces an unbalanced force due to a difference in power between the two vibrating motors. This type of shale shaker can remove solids effectively. It can also aid in eliminating larger particles present in the drilling fluids. It reduces screen consumption due to the relatively moderate vibration strength of this type of shale shaker.
Circular Motion Shale Shakers
This type of shale shaker has a single vibrator shaft. You can locate it at the shaker tray&#;s center of mass. The motors have concentric shaft has counterweights fitted to them that provides a circular motion. The circular motion can help transport solids that can lower the drilling fluid loss. This type of shale shaker can operate as stacked units.
Proper Using Of Shale Shaker Screens
Like finding the perfect shale shaker screen, you should also ensure proper use of it. Maintaining the shale shaker screen has high significance as selecting the screen itself. While using it for normal drilling, you have to ensure the fluid flows properly through the screen tube. It needs to flow at a distance of 25% to 50% from the furthest outgoing line.
It is vital to make the shaker horizontal for a more consistent position. This position across the screen ensures the selection of the correct size grid. Raising or jacking up the shaker plate can lead to the solid spending increased amount of time close to the shaker screen&#;s flow line. It can reduce the vibrating screen&#;s life.
While using the shaker, never puncture the mesh that can happen when cleaning the screen. Puncturing the mesh can reduce the screen&#;s effectiveness. Using shaker screens without a top grid also reduces the effectiveness. Hence, you have to replace it with a vibrating screen having holes in it. Maintaining the shale shaker can improve the efficiency and efficiency of the shale shaker screens.
Replacing Shale Shaker Screens
While using shale shaker screens, you need to ensure their efficiency. Hence, it requires replacing. Replacing the shale shaker screen can involve less cost compared to replacing the mud system or rebuilding the directional tool and mud pump. It is vital to ensure the other components such as the rubber shaker bypass and shaker work well. It is because the opening of the bypass during the drilling can result in the shale entering the mud tank present below. It results in zero efficiencies. While drilling, shale can end up in the feed pump&#;s screen box. It leads to the reduction of the volume centrifuge volume. Checking the screen box can help you understand the need for the shale shaker screen replacement. The higher efficiency of the shale shaker screen can result in high success rates of the centrifuge.
Applications Of Shale Shakers
Do you know that a foot of good drilling can generate around 1.2 barrels of mud? This waste drilling mud can impact the overall cost and effectiveness of the drilling activities. Many drilling companies can feel the negative impact of the waste mud. The companies need to focus on waste control and the environmental hazards linked to it while drilling. Hence, such companies look for solids control equipment to lower the cost while increasing effectiveness. Using the best shale shakers can come to the rescue in such cases. Many modern drill rigs have included shale shakers in the processing of drilling fluid to increase efficiency and throughput.
While shale shakers have overwhelming use in the production and exploration of petroleum products, they can also prove significant in other industries. So, shale shakers can prove important in any industry that requires the removal of solids. The mining industry uses screening devices such as shale shakers. The features such as fine screening and linear vibration capabilities can make shale shakers desirable to the precious metal and coal mining companies. The process industry can also make use of the shake shaker equipment for a variety of applications requiring screening and shakers. Clients also use it in the process flow of paper, chemicals, powder, sand, plastic, and other significant plants.
https://www.youtube.com/embed/XemVuvaOgqg
Seek Assistance From The Professional Team
If you require access to the best shale shakers, you need to consult the experts. Solid Control World has become a popular name in helping businesses decide on the best drilling equipment required for the project. The expert team can also aid in providing suggestions to make critical business decisions. The choice of best options like shale shakers can help your business make risk-free choices with confidence. It can ensure the success of your project within the suggested deadline and on budget. The team offers services in three main methods:
Pre-Sales Services
The expert team will consult with you to decide on the best drilling equipment needed for the project. It is the most crucial decision your business can make for the best results. The experts can provide the confidence to help you make risk-free choices for project success. The consultation offered before the start of the project can help you decide on the following:
- The best equipment suited for your specific project
- The cost-effective choice of equipment ensures the success of the process
Apart from these, the team can also provide high-quality price proposals. The client-specific competitive price proposal will help in the guaranteed success of the process.
Current Project Services
The expert team at Solid Control World can offer free other services after deciding on the best equipment needed for the project. The range of services offered will aid in the installation, usage, and maintenance of the equipment selected. The current project services include:
- Detailed user assistance documentation by the expert team for understanding every equipment piece. It will help the clients use them correctly for enhanced safety and efficiency.
- Professionals compile customer-specific procedures to make it easier for clients to install and run the equipment provided as required.
- Assign personal customer liaison contact for every client to help them receive, install, and use the equipment provided by the team.
After Sales Services
Solid Control World can also provide after-sales services to clients. It will help the clients maintain the equipment accessed to enhance efficiency. This step will help you complete the project. The equipment accessed from the team will receive the following:
- One-year guarantee and free service while commissioning and training for the first time.
- 24×7 free technical support service provided over the . Online support using the website or .
- Ten-year validity for spare parts and maintenance for the listed equipment.
Solid Control World always provides clients with the best services to ensure you never face any problems. The technical support provided can overcome any issue with ease. You get prompt solutions based on the defect report or technical support request.
Comments
Please Join Us to post.
0